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Plymouth Grand Voyager fuel pump problems

41 of the 2,395 owner complaints about the Plymouth Grand Voyager describe fuel pump failure, most of them for the 1996 model year.

owner complaints
41
worst model year
1996
typical mileage
180,000
Is there a fix? There are 4 recalls for this area of the car. See below

By model year

What owners say

Filed Jan 11, 2019 · Brakes, Fuel system · 205,000 miles · OR

Affected component: body control module the bcm controls the following: wipers, fuel pump, vehicle power and much more. During a rainy day in oregon ciry oregon, the bcm failed. The car was moving into a parking lot at less than 20 MPH. In the parking lot was a police vehicle. When the bcm failed, the vehicle lost fuel pressure and therefore engine power then power braking, power steering and the wiper control went erradic. I managed to get the vehicle stopped, narrowly missing the police vehicle. I had no power brakes, no power steering, and the wipers stopped. The bcm was to blame. Had this occurred at highway speeds, I don't like to think what may have happened!!!

Filed Dec 27, 2015 · Brakes, Electrical · 198,650 miles · AL

Takata recall,serpentine belt has shredded at least six times and just came off three times ,tensioner replaced three times,idler pulley twice,when belt shreds wires sever and van stops abruptly,windshield wipers stop abruptly hesitating before resuming,sway bar links need replaced,o2sensors check engine light to come on,cv axles failing replaced right twice,hub assembly and brake calipers miss aligned,engine mounts failed and needed,replaced,airbag and ABS lights on dashboard panel fuse blowing,taillights possible short causing brake light to fail,battery needing to be disconnected. To save battery from dyeing due to brake lights staying on constantly, transmission jerking and hesitating in reverse and first gear,passenger side window not operating possible problem,back windows open but will not always shut,horn not working,replaced fuel pump due to gas leak,when braking van lurches forward,front end shakes, tie bar ends replaced,heater blows cold on passenger side and not cooling,most problems occurred while driving,replaced stop brake switch, brake light drivers side illuminated, but not when brake petal pushed,transmission leaking by cv axel,turn signals and panels inside by dash not always operating,only when negative terminal is readjustment,lights flashing as if panic mode was activated when car is not on,rattling. Sound from front of van possible cv axel or suspension.

Filed Jan 26, 2015 · Fuel system · 180,000 miles · CA

While driving at any speed (around 65 miles) my vehicle suddenly shutdown without warning due to fuel pump. I haven't fixed yet. And it has a electrical problems too.

Filed Apr 5, 2013 · Electrical, Fuel system · NV

Tl* the contact owns a 1998 plymouth grand voyager. The contact stated that she smelled fuel coming from the vehicle. Also, the contact mentioned that the instrument panel failed to illuminate. The vehicle was taken to a private mechanic where it was diagnosed that the fuel pump module assembly and instrument cluster assemblies needed to be replaced. The manufacturer was made aware of the failure and stated the vehicle was not included in the federal safety agency campaign number 06e091000 (fuel system, gasoline). The vehicle was not repaired. The approximate failure mileage was unknown and the current mileage was 77,000.

Filed Jun 3, 2012 · Electrical · 165,000 miles · VT

So far this vehicle has been a lemon. I have replaced everything on it, from fuel pump, sensors, steering column, belt tensioner and pulley, alternator, wiper switch that seems to have a mind of its own even tho I replaced a new switch. Now more electrical problems. The instrument cluster is now messed up. Abs light and check engine light keep coming on all my gauges go flat. Lights go dim. Then suddenly lights will flash and they will all come back on. Then go off again. Now, not only do they go flat but now I have a shifting problem. The vehicle will not shift. It seems to be stuck in 2nd gear. I replaced the whole braking system. Egr valve, cam sensor, cruise control, the body. The gas pedal use to accelerate on its own. That was a little scary goin down the road not knowing when it was gonna do that. Everyone who rides with me keeps joking as if the vehicle is haunted. Lights go weak, I've replaced all the bulbs cleaned the headlights. Nothing seems to work right on this vehicle. I've already invested thousands. Way more then its worth. I've had problems where the vehicle just refuses to start. Sometimes not a problem. Then usually in the cold it wont turn over at all. I have replaced the battery numerous times checked for codes. Airbag light would come on. Transmission hesitates. Sometimes vehicle shudders acts like its gonna quit.vehicle just has on going problems.

Filed Feb 12, 2011 · Brakes, Driver assistance · 230,000 miles · DC

Van was bought privately in summer of 2008. During the first road trip with the voyager, the transmission went and was replaced with a rebuild transmission. In september of that same year, fuel pump and battery had to be replaced. Two months later, head gasket blew, was repaired but damage to engine was unknown. In winter of 2008, repeated problems with oil & brake fluid leaking out from calipers. Brakes always needed some type of work: pads, drums, bearings, calipers. In 2009, water pump had to be replaced, yet van still felt hotter then what it read. Exhaust started coming through the passenger side vents .it was repaired, but started again. Found hoses getting holes burnt through, and needed to be repaired. In 2010, replaced headlights, but night time illumination was still poor, even with high beams on. Battery needed to be jump started more & more, and an excessive amount of battery acid had to be removed from a terminal. The battery actually looked like it had been burnt. More leaks found caused by holes through hoses. Yet again, the water pump had to be replaced in july. Then in october 2010, things got very scary, the serpentine belt fell off for the first time while driving about 10km, while turning up into the driveway. I couldn't complete the turn due to the loss of power steering and was almost hit head on by oncoming traffic. The belt was put back on. 2 days later the belt fell off again, & again. Mechanic replaced belt and parts, drove around like crazy & thought problem was fixed. 6 weeks after, serpentine belt falls off again while driving at night, during a snow storm, on a canadian rocky mtn highway, with full electrical shut down of van, limited cell phone service, and our 4 small children. This incident was extremely unsafe, dangerous, scary, and expensive! 3 weeks later, head gasket blows again, and the van is done.

Filed Nov 15, 2010 · Engine · 200,000 miles · CT

Tl* the contact owns a 1994 plymouth grand voyager. The contact was driving approximately 55 MPH when the vehicle stalled without warning. The contact was able to restart the vehicle as it operated as normal. The failure began to recur intermittently so the vehicle was taken to various independent repair facilities where they were unable to diagnose the failure. The fuel pump was replaced but the failure continued to recur intermittently. The failure mileage was 200,000 and the current mileage was unavailable.

Filed Dec 24, 2005 · Engine · 102,000 miles · NV

I own a 1993 plymouth grand voyager le 3.3l v6 that has a problem with stalling. It is very dangerous and has occurred several times while driving on the freeway. It seems to happen only after the engine has reached operating temperature and while of either apply the brakes or sitting at a dead stop. Several mechanic shops have not been able to diagnose the problem or simply do not know what the cause is. After doing research into this matter, I have found that several plymouth grand voyager owners have had these same exact problems. The fuel pump and filter have been changed and various sensors as well. This is a hazard not only to myself and my family, but to all other drivers that may be on the road and around my vehicle when this occurs. With the number of reports that I have seen, I think that daimler/chrysler should check into this problem, issue a recall, and fix this problem before someone gets hurt or possible killed.

Filed Oct 25, 2005 · Engine, Fuel system · OH

My 1991 plymouth grand voyager has had so many problems. I have had to replace the whole exhaust system, the transmission, put in a new fuel pump, a new radiator, now it failed an emissions test and I was smelling fuel when I was driving only to find out my fuel rail is leaking or should I say squirting as onto the engine, which almost resulted in a fire had I had been smart enough to check it out. Now the shop where I had to have it towed since it was unsafe to drive says you can only get the part from a dealer which costs 319.00 and that does not include labor.

Filed Aug 8, 2005 · Electrical · 62,000 miles · NC

The vehicle will miss or turn off at random . Both when it is stopped or in motion at speed. The tachometer will fluctuate erratically or simply drop to zero. As of yet there has not been an accident (thanks in part to the alertness of other drivers). The dealer has taken numerous readings and exchanged numerous parts, including plugs and wires, control modules, neutral switch and fuel pump and filter etc. Still has the problem.

Related recalls

Fuel system, gasoline: fuel injection systemReported September 13, 2000 · 1,163,000 vehicles affected
What is wrong
Vehicle description: mini vans built with 3.3l and 3.8l engines have fuel rails with nitrole rubber o-ring seals that can degrade over time. Fuel leakage from the underhood fuel injection fuel rail could result, increasing the likelihood of a vehicle fire.
Risk
Fuel leakage in the presence of an ignition source can result in a fire.
Remedy
Dealers will install a seal on the vehicle fuel rails to prevent external leakage of fuel from the fuel rail crossover tube, should the existing o-rings continue to degrade. Owner notification began on january 25, 2002. Due to the large quantity of vehicles involved in this campaign, the owner notification will be phased over the next several months. However, if a vehicle is leaking fuel from the o-rings, the vehicle should be taken into a dealer to have this repaired as soon as possible. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact daimlerchrysler at 1‑800‑853‑1403.

Recall number 00V268000 · Recall details

Fuel system, gasoline: delivery: fuel pumpReported August 9, 1999 · 635,469 vehicles affected
What is wrong
Vehicle description: minivans. Fuel can leak from the fuel tank at the interface of the fuel pump module attachment.
Risk
If a fuel leak occurs in the presence of an ignition source, a fire could occur.
Remedy
Dealers will replace the fuel pump module attaching nut with a nut that includes tighter design tolerances. The sealing o-ring will also be replaced.

Recall number 99V216000 · Recall details

Fuel system, gasoline: storage: tank assembly: filler pipe and capReported January 16, 1996 · 265,000 vehicles affected
What is wrong
A static electric charge can build up on the ungrounded metal section of the fuel filler tube.
Risk
This condition could cause a spark to occur when fueling the vehicle and possibly ignite the fuel vapors.
Remedy
Dealers will install a ground strap for the fuel filler tube.

Recall number 96V002000 · Recall details

Fuel system, gasoline: delivery: hoses, lines/piping, and fittingsReported December 8, 1995 · 80,000 vehicles affected
What is wrong
The fuel tank rollover valve can allow fuel to pass into the vapor canister resulting in the potential for fuel leakage.
Risk
Fuel leakage increases the potential for a vehicle fire.
Remedy
Dealers will replace the fuel tank filler tube with a filler tube that has an additional rollover valve. The associated rollover valve vapor hoses will be rerouted.

Recall number 95V236000 · Recall details

Questions about the Plymouth Grand Voyager fuel pump

Which Plymouth Grand Voyager years have fuel pump failure problems?

The model years with the most reports are 1996 (16 complaints), 1993 (5 complaints) and 1997 (5 complaints).

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