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1996 Plymouth Voyager: fuel pump failure

15 of the 752 complaints about the 1996 Plymouth Voyager describe fuel pump failure.

owner complaints
15
of this car's complaints
2%
recalls
4
Is there a fix? There are 4 recalls for this area of the car. See below

Fuel pump failure by model year

  • 1997
    1
  • 1996
    15
  • 1995
    2
  • 1994
    2
  • 1992
    2
  • 1991
    2

What owners say

Filed Aug 12, 2003 · Fuel system · PA

While driving vehicle shut off. Dealer stated that fuel pump was defective.

Filed Jan 22, 2003 · Fuel system · GA

Consumer states that the fuel pump failed, ausing fuel to leak which caused the engine to smoke. Ts

Filed Jul 19, 2001 · Fuel system · MI

My wife was driving our five year old plymouth voyager minivan in town and another driver warned her that gasoline was spraying from the vehicle. She stopped in a parking lot and looked under the minivan. Gasoline was gushing from the gas tank at a very high rate. Had this ignited, there would have been an explosion that would have enveloped the whole vehicle. My wife called me at work. Because of the serious safety and explosion hazard, I told her not to restart the car and I had the car towed to our local chrysler dealer (naylor chrysler in ann arbor, michigan). Their service department found that the fuel tank had collapsed and deformed separating the fuel pump and gasket from the fuel tank and creating a large gap. The vehicle is a well maintained vehicle with only normal highway usage and with no modifications, no accidents of any kind, and with all the original factory installed fuel system parts. The naylor chrysler service department replaced the defective fuel tank and associated parts. The cost was approximately $610. I called chrysler corp. At (800) 992-1997 and stated that if a safely-related defect exists in a motor vehicle, the manufacture must fix it at no cost to the owner. The chrysler representative verified with the dealer that the takn had collapsed and separated from the fuel pump and that the vehicle was unmodified and original and not in an accident. The chrysler report filed is file no. 8907052, dated jul 25, 2001. Chrysler stated that they would not pay for this safety repair because tha vehicle exceeded the 3 yr., 30,000 mile warrantee and there was no recall. I do not expect a five year old, well maitained, original equipment, accident free vehicle to have a serious fuel system failure that could easily cause a fatal explosion. I requested the dealer to save all defective and replaced parts and make them available for inspection by chrysler corp. Chrylser corp. Declined to inspect the parts.

Filed Jul 16, 2001 · Fuel system · NC · fire

While driving at any speed vehicle completely shutdown without warning due to a problem with fuel pump. Problem occurs when fuel tank is full. Dealer recommends that tank remains at half to prevent problem. Please give any further details.

Filed Jan 30, 2001 · Fuel system · GA

Mechanic noticed a leak that looked like it was coming from fuel pump.

Filed Dec 19, 2000 · Fuel system · MI

Leaking rollover valve on fuel tank. I spoke to daimlerchrysler on 12/19/2000 about safety recall #665- fuel filler tube rollerover valve & ground strap (the federal safety agency 95v236000) an was told that since my vehicle was built nine (9)days (on 8/19/95) after the recall end date 8/10/95 that they would not be willing to replace the tank. I was informed that I would have to replace tank at a cost of $697.02 then send in receipt for review. I feel that since I have seen many cases in your office of defects investigations files ( odi-835261, odi-814712, odi-510678, odi-801764, odi-853149, odi-986406, odi-809874, odi-870842, odi-523381, odi-547150, odi-974927, odi-974005, odi-811247, odi-980479 & the federal safety agency action # ea97002, pe95053, pe96051,) that daimlerchrysler should step up and replace this at no cost since this is a known product failure. This is a "potential fire hazard" as their recall notification states. The servicing dealer has also perform other safety recalls to this tank # 670 filler tube ground strap (the federal safety agency id 96v002000) & 845 fuel pump module seal once again all related to a fuel tank concern which does show that this vehicle was effected prior to their cut off date of 8/10/95.

Filed Dec 19, 2000 · Fuel system · VA · fire

My vehicle was an underbody fire.vechicle was recalled for fuel pump safety.

Filed Sep 27, 2000 · Fuel system · CA · 5 injuries

My family and I have been driving around in this vehicle for three to almost four year with a recall on the fuel pump parts problem which has been stated in writing by the damiler chrysler corporation has caused a under body fire if not corrected. My question is and concern with this is how long have I had this car with this problem of a possible under body fire. My four girls and I have smell some kind of burning chemical smell when driving the car tha comes from under the hood into our car making us all sick comming and going in this car and giving us all migraine headaches. For three years we have suffered with migraine headaches when driving in this car only. My husband has another car and we do not get sick in his car, of course we don't smell the fumes either. It seems that the chrysler coorporation took care to cover themselves with a recall on this part but took no part the fatal driving conditions that they exposed my family to. I am devastated emotionally with the knowledge that I have been driving myself and my kids around in a potential bomb. I am now having to take out the time to get my kids medically checked for any poisonus chemical exposure and myself. My airbag does not work and hasn't for a while and is suppose to be some kind of safety feature. Will that be the next recall? I do not expect to have to treat a corporation that I trusted to sale me a safe car to drive for me and family that they would sale me a leathel weapon,and expect to take off work to get the mistakes they have made corrected on my time. I would like some type of justice.......for my and my families health and peace of mind, knowing that our saftey does matter,and that this negligence will have a consequence.

Filed Jun 19, 2000 · Brakes, Electrical · PA

Recall # 99v216000 daimlerchrysler /fuel pump; van has been serviced under recall campaign twice. The van was serviced first right after memorial day, and serviced again about 4 or 5 days later. Fuel continues to leak from the van. Also has problems with ABS and electrical system. *ak

Filed May 1, 2000 · Fuel system · GA

Recall component fuel pump module(99v‑216) repair completed and failed again. Yh

Filed Apr 28, 2000 · Fuel system · NC

Consumer wants to be reimbursed for recall repairs 99v‑216 of the fuel pump module seal and nut that failed prior to notice, manufacturer is declining request because they feel the vehicle has not met the required conditions of the recall. Nlm

Filed Apr 10, 2000 · Fuel system · GA

Consumer contacted the dealer in reference to recall 9v216000/manufacturer's recall 845/ fuel pump failure. Dealer corrected the problem. After filling vehicle with fuel consumer noticed a fuel leakage. Also vehicle was at the dealer for 25 days, so far problem has not reocurred. *ak.et.

Related recalls

Fuel system, gasoline: fuel injection systemReported September 13, 2000 · 1,163,000 vehicles affected
What is wrong
Vehicle description: mini vans built with 3.3l and 3.8l engines have fuel rails with nitrole rubber o-ring seals that can degrade over time. Fuel leakage from the underhood fuel injection fuel rail could result, increasing the likelihood of a vehicle fire.
Risk
Fuel leakage in the presence of an ignition source can result in a fire.
Remedy
Dealers will install a seal on the vehicle fuel rails to prevent external leakage of fuel from the fuel rail crossover tube, should the existing o-rings continue to degrade. Owner notification began on january 25, 2002. Due to the large quantity of vehicles involved in this campaign, the owner notification will be phased over the next several months. However, if a vehicle is leaking fuel from the o-rings, the vehicle should be taken into a dealer to have this repaired as soon as possible. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact daimlerchrysler at 1‑800‑853‑1403.

Recall number 00V268000 · Recall details

Fuel system, gasoline: delivery: fuel pumpReported August 9, 1999 · 635,469 vehicles affected
What is wrong
Vehicle description: minivans. Fuel can leak from the fuel tank at the interface of the fuel pump module attachment.
Risk
If a fuel leak occurs in the presence of an ignition source, a fire could occur.
Remedy
Dealers will replace the fuel pump module attaching nut with a nut that includes tighter design tolerances. The sealing o-ring will also be replaced.

Recall number 99V216000 · Recall details

Fuel system, gasoline: storage: tank assembly: filler pipe and capReported January 16, 1996 · 265,000 vehicles affected
What is wrong
A static electric charge can build up on the ungrounded metal section of the fuel filler tube.
Risk
This condition could cause a spark to occur when fueling the vehicle and possibly ignite the fuel vapors.
Remedy
Dealers will install a ground strap for the fuel filler tube.

Recall number 96V002000 · Recall details

Fuel system, gasoline: delivery: hoses, lines/piping, and fittingsReported December 8, 1995 · 80,000 vehicles affected
What is wrong
The fuel tank rollover valve can allow fuel to pass into the vapor canister resulting in the potential for fuel leakage.
Risk
Fuel leakage increases the potential for a vehicle fire.
Remedy
Dealers will replace the fuel tank filler tube with a filler tube that has an additional rollover valve. The associated rollover valve vapor hoses will be rerouted.

Recall number 95V236000 · Recall details

Questions about the 1996 Plymouth Voyager fuel pump

Is fuel pump failure a common problem on the 1996 Plymouth Voyager?

15 of 752 owner complaints about the 1996 Plymouth Voyager (2%) mention fuel pump failure. The model year with the most reports is 1996.

Is there a recall or service bulletin for this on the 1996 Plymouth Voyager?

There are 4 recalls and 0 service bulletins for the same area of the car. Check them below with your VIN.

Other symptoms on the 1996 Plymouth Voyager

Airbag light 70Wipers 68Adaptive cruise 51Stalling 30Fuel leak 25Door locks 24Transmission failure 24Fire or smoke 20ABS 16Loss of power 16Grinding brakes 11Power steering loss 11No deployment 10Overheating 10Check engine light 9Fuel smell 9Headlights 9Brake failure 8Fuel gauge 6Jerking 6Won't shift 6Coil spring 5

All model years of the Plymouth Voyager

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