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1996 Plymouth Voyager fuel system problems

107 complaints (14% of all complaints for this car). Typical mileage when it fails: 100,000.

owner complaints
107
of this car's complaints
14%
typical mileage
100,000
crashes
0
recalls
4

Which part fails

  • Storage: tank assembly
    49
  • Delivery: fuel pump
    18
  • Storage: tank assembly: filler pipe and cap
    11
  • Delivery: hoses, lines/piping, and fittings
    7
  • Fuel injection system
    6
  • Storage: fuel gauge system
    3
  • Storage: tank assembly: mounting
    2
  • Delivery
    2

At what mileage

Complaints by mileage at the time of the problem.

0k-25k
25k-50k
50k-75k
75k-100k
100k-125k
125k-150k
150k-175k
175k-200k
200k+

Plymouth Voyager fuel system problems in other years

19901991199219931994199519961997199819992000

Specific symptoms reported on the 1996 Plymouth Voyager fuel system

Phrases found in the owners' own descriptions, so one complaint can mention several symptoms.

Fuel leak 25Fuel pump 15Fuel smell 9Fuel gauge 6

Related recalls

Fuel system, gasoline: fuel injection systemReported September 13, 2000 · 1,163,000 vehicles affected
What is wrong
Vehicle description: mini vans built with 3.3l and 3.8l engines have fuel rails with nitrole rubber o-ring seals that can degrade over time. Fuel leakage from the underhood fuel injection fuel rail could result, increasing the likelihood of a vehicle fire.
Risk
Fuel leakage in the presence of an ignition source can result in a fire.
Remedy
Dealers will install a seal on the vehicle fuel rails to prevent external leakage of fuel from the fuel rail crossover tube, should the existing o-rings continue to degrade. Owner notification began on january 25, 2002. Due to the large quantity of vehicles involved in this campaign, the owner notification will be phased over the next several months. However, if a vehicle is leaking fuel from the o-rings, the vehicle should be taken into a dealer to have this repaired as soon as possible. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact daimlerchrysler at 1‑800‑853‑1403.

Recall number 00V268000 · Recall details

Fuel system, gasoline: delivery: fuel pumpReported August 9, 1999 · 635,469 vehicles affected
What is wrong
Vehicle description: minivans. Fuel can leak from the fuel tank at the interface of the fuel pump module attachment.
Risk
If a fuel leak occurs in the presence of an ignition source, a fire could occur.
Remedy
Dealers will replace the fuel pump module attaching nut with a nut that includes tighter design tolerances. The sealing o-ring will also be replaced.

Recall number 99V216000 · Recall details

Fuel system, gasoline: storage: tank assembly: filler pipe and capReported January 16, 1996 · 265,000 vehicles affected
What is wrong
A static electric charge can build up on the ungrounded metal section of the fuel filler tube.
Risk
This condition could cause a spark to occur when fueling the vehicle and possibly ignite the fuel vapors.
Remedy
Dealers will install a ground strap for the fuel filler tube.

Recall number 96V002000 · Recall details

Fuel system, gasoline: delivery: hoses, lines/piping, and fittingsReported December 8, 1995 · 80,000 vehicles affected
What is wrong
The fuel tank rollover valve can allow fuel to pass into the vapor canister resulting in the potential for fuel leakage.
Risk
Fuel leakage increases the potential for a vehicle fire.
Remedy
Dealers will replace the fuel tank filler tube with a filler tube that has an additional rollover valve. The associated rollover valve vapor hoses will be rerouted.

Recall number 95V236000 · Recall details

Related investigations

Post collision fuel systemOpened June 11, 1999, closed August 10, 2001

EA99013

Post-collision fuel system integrityOpened February 3, 1999, closed June 11, 1999

There is no summary currently available

PE99010

What 1996 Plymouth Voyager owners say

Most recent owner complaints, unedited.

Filed Oct 28, 2010 · Fuel system · 92,000 miles · AZ

Tl*the contact owns a 1996 plymouth voyager. The contact stated that while driving 30 MPH, he smelled a fuel odor. The contact noticed a fuel leak from the rear of the fuel tank. The dealer stated that the fuel module needed to be replaced. The vehicle had not been repaired. The current and failure mileages were approximately 92,000.

Filed Aug 25, 2006 · Fuel system · NY

Dt*: the contact stated after the vehicle was parked, an odor of gasoline was noticed and a puddle was seen under the fuel tank. An independent mechanic inspected the fuel tank, confirmed the leak and informed the contact of recall# 69v002000. The vehicle was taken to a service dealer where the gas tank was replaced. The contact noticed another leak from the fuel tank and returned the vehicle to the service dealer, who refused to fix or replace the tank as the warranty had expired. The manufacturer was notified.

Filed Jun 7, 2005 · Electrical, Fuel system · 101,000 miles · WV

Me and my son was driving down the interstate when all of the sudden my speedometer stopped working and the rpms was going up to a dangerous zone ,I let off the gas to try and avoid a engine blow up and the rpms was still quite high, I manged to get us off with out getting ran into from behind, I went 25 MPH going home at the rate of rpms at 3 1\2 to 4 ,I have no ideal as to what is going on but a few things I have read so far sounds like maybe emissions or trasmission, I live on a fixed income and disabled ,I wished I knew about all the recalls and the troubles the voyager had before I bought it, well some one wish me luck , thanks

Filed May 14, 2004 · Fuel system · NY · fire

Consumer parked the vehicle and shut it off. Then consumer came back to the vehicle and noticed that it was on fire from under the rear of the vehicle. Consumer called the fire and rescue departments to put the fire out. The fire department informed consumer that the fire started from the fuel tank.

Filed Feb 23, 2004 · Fuel system · TX

Driver was smelling fuel inside the cab of vehicle. Had the car put up on a lift and noticed that fuel was leaking from the gaskets.

Filed Feb 23, 2004 · Fuel system · CA

When driving at any speed fuel gauge warning light appeared.

Filed Jan 15, 2004 · Engine, Fuel system · CA

I'm having a problem right now concerning the van's ignition or fuel component. Since june, 2003 the engine will all of the suddent die or the compression goes down to a minimum that will allow the engine to only run; this has happened four times. Then when I let the engine cool down for awhile, I can start it up and it will run ok for a while. Mechanics are telling me that they can't tell what the problem is until the problem shows itself; also they say it could be some kind of ignition module of some sort. On two of the occasions, I was on a major freeway with my three kids in tow and we were stranded in the car pool lane. If you have any ideas of what the problem could be please let me know. Also, my windshield wipers go on at any time on their own and my paint peels in the back top of the van adjacent to the back hatch.

Filed Dec 15, 2003 · Fuel system · 125,000 miles · OK

Fuel tank rollover valve was leaking fuel.

Filed Aug 12, 2003 · Fuel system · PA

While driving vehicle shut off. Dealer stated that fuel pump was defective.

Filed Feb 17, 2003 · Fuel system · 100,000 miles · FL

I am exhibiting the same problem with my chrysler voyager van with the 3.0 v6 engine. I have gas leaks and cracks from the fuel rail. I called chrysler 3 times and they refuse to include my type of engine even thought it is the same fuel rail and problem.. Help? Recall 00v268000: fuel rail cracks/leaks

Questions about the 1996 Plymouth Voyager fuel system

Does the 1996 Plymouth Voyager have fuel system problems?

Owners have filed 107 complaints about the fuel system of the 1996 Plymouth Voyager, 14% of all its complaints.

At what mileage do 1996 Plymouth Voyager fuel system problems start?

The typical (median) mileage in owner complaints is 100,000 miles.

Was there a recall on the 1996 Plymouth Voyager fuel system?

Yes, 4 recalls: 00V268000, 99V216000, 96V002000. Check your VIN to see if your car still needs the free repair.

What year does the Plymouth Voyager have the most fuel system problems?

The Plymouth Voyager model years with the most fuel system complaints are 1996 (107 complaints), 1997 (37 complaints) and 1991 (23 complaints).

Other 1996 Plymouth Voyager problems

Engine 135Airbags 134Electrical 114Transmission 88Visibility 80Brakes 62Acceleration 48Body 38Steering 33Locks 29Seat belts 24Suspension 24Lights 20Seats 15Tires 6Wheels 3

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