Vehicle was stationary when problem occurred. Fuel intake and return lines in front of the rear drivers side wheel flaking badly and rusted through, about an 8 inch section of line was flaking and rusted through. Fuel line was rubbed when putting on new oem exhast and broke through the lines. Gas was leaking bad enough that it was deemed not safe to drive as these lines are about 5 inches away from the exhaust.
2005 Saturn Ion: fuel leak
10 of the 573 complaints about the 2005 Saturn Ion describe fuel leak.
- owner complaints
- 10
- of this car's complaints
- 2%
- typical mileage
- 130,000
- recalls
- 0
Is there a fix? No recall or service bulletin covers this area of the car yet.
Fuel leak by model year
What owners say
College aged daughter owns and drives a 2005 saturn ion with approximately 115,000 miles. We noticed a wet spots on the ground on the drivers side near the rear passenger door when car is stationary (parked) but never detected an odor. Took vehicle to nissan dealership in maryland since we were unaware that gm owns saturn. However, we were told by nissan that fuel lines need to be replaced because the vehicle is leaking gasoline and repairs should be done immediately because it is both unsafe and dangerous.
Tl* the contact owns a 2005 saturn ion. The contact stated that when he started the vehicle, he noticed an abnormal fuel odor without warning. In addition, once the contact reached his destination he observed fuel leaking out from under the rear passenger side of the vehicle. The vehicle was not diagnosed or repaired. The manufacturer nor the dealer were notified of the failure. The failure mileage was approximately 250,000.
Tl* the contact's daughter owns a 2005 saturn ion. Each time the vehicle was parked, the contact noticed oil spots on the ground. Upon further inspection, the contacted husband noticed that the fuel line was cracked and leaked fuel in the front of the rear driver?s side wheel. There were no warning indicators illuminated. The contact was concerned that the fuel leakage could cause a fire. The contact called the dealer (guy's buick gems, 1316 n mildred st, ransom, wv 25438 304‑725‑3448) and was informed that there no recalls were on the vehicle. The dealer was unable to schedule an appointment and stated that they would call the contact back. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 100,000.
While traveling on highway, I stopped and filled up gasoline and I noticed a continuing strong gas smell in car. Thought I spilled gas on myself but later upon inspection in my garage, I found gas dripping from plastic fuel line (under car, right behind driver's door). Due to danger, I immediately set up appointment with polar chevrolet, who decided the fuel line needed replacement. Cost was $623.44
Tl* the contact owns a 2005 saturn ion. The contact stated that while in park, the contact noticed fuel leaking from underneath the vehicle. The vehicle was taken to an independent mechanic who diagnosed that the fuel lines were leaking and had corroded. The mechanic stated that the fuel lines needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 190,000.
Tl* the contact owns a 2005 saturn ion. The contact noticed fuel leaking out of the fuel tank. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure. The approximate failure mileage was 130,000. Updated 11/19/15
This car leaks fuel when filled and you can smell fuel coming from the car at all times. The check engine light is on and the code indicates that fuel is evaporating from the tank. This make and model has been recalled in several southern states where the fuel evaporates more quickly due to the temperature. The problem is worse as the temperature increases. Mr. Goodwrench and gm refuse to correct this problem without charging for their own diagnosis. It does not take certified mechanic to watch the fuel drip onto the ground or to read a code that has already been read. I have opened a claim with gm but the most assistance that is given is to schedule a service call & tow at my expense. I will not drive a car leaking gas and endanger my life and others to pay to find out it is still leaking gas from mr. Goodwrench.
The fuel line has rusted & leaking gasoline onto the exhaust pipe near the driver's side rear tire.
Tl* the contact owns a 2005 saturn ion. The contact stated that the vehicle suddenly stalled while traveling various speeds. The contact also stated that upon inspection, it was found that the control arms and bushings needed to be replaced. The vehicle was taken to the dealer where the failure was confirmed. The stalling issue was not diagnosed. The vehicle was repaired. The manufacturer was contacted about the failure. The failure mileage was not available. Updated 06/10/14*lj the consumer stated the vehicle shut off multiple times in 2006. In 2007, the ignition cylinder binded up, engine light illuminated, headlights dimmed,and front end issues. In 2008, all 4 fuel injectors were replaced, noise came from the front end, and front passenger window would not roll up. Replaced both front end sway bushings, insulator and/or front stabilizer shaft a. In 2010, again there was noise coming from the front end. Both left and right hub assemblies, lower control arms and bushings were replaced. In 2013, there was a gas leak. Updated 06/17/2014
Related recalls
No recalls on record for this model year.
Questions about the 2005 Saturn Ion fuel leak
Is fuel leak a common problem on the 2005 Saturn Ion?
10 of 573 owner complaints about the 2005 Saturn Ion (2%) mention fuel leak. The model year with the most reports is 2006.
Is there a recall or service bulletin for this on the 2005 Saturn Ion?
There is no recall or service bulletin for this area of the car on record.
Other symptoms on the 2005 Saturn Ion
Power steering loss 99Won't start 60Stalling 39Loss of power 33Check engine light 17No deployment 13Headlights 12Steering lock-up 11Engine failure 9Adaptive cruise 7Battery drain 6ABS 5Airbag light 5Fuel smell 5
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