While driving, the front lower suspension lateral link (fore link) completely detached and separated from the subframe. The aluminum arm dropped down, pulling entirely free from its mounting bushing and shredding the plastic underbody aero shield. The failure caused a sudden and immediate loss of wheel alignment and camber control, making the vehicle entirely unsafe to drive and requiring an emergency tow. There was absolutely no impact, collision, or external road hazard that caused this failure; the component separated entirely due to structural or fastener failure.
2023 Tesla Model Y suspension complaints
Page 3 of 6: complaints 41 to 70 of 137, newest first, as owners wrote them.
Power steering is giving difficulty while driving on the highway, stiffens up and hardens and makes it difficult to steer to the left or the right. Took it to the dealer, they confirmed needed a new steering rack, checked online quite some people with the same issue especially with their cars coming from the same year. No warning lamps doesn’t show up on the screen, took to Tesla dealership and they ran a diagnostics and then confirmed.
My 2023 Tesla Model Y experienced a serious front suspension/control-arm fastener failure while I was driving on a road trip from Phoenix, AZ to Los Angeles, CA. The incident occurred in Riverside, CA. The vehicle has approximately 40,000 miles and is still within Tesla’s Basic Vehicle Limited Warranty. One front A-arm/control-arm bolt came completely out, and another related front suspension bolt was found loose. The tire and wheel are not damaged and are not flat. The vehicle became unsafe and undrivable. Tesla’s app initially categorized the issue as a flat tire, but this is not a tire issue. It is a front suspension fastener failure that could have caused loss of control, especially at highway speed. I am aware Tesla previously issued Service Bulletin SB-22-31-002, also associated with the federal safety agency Recall Campaign 22V895000, involving certain Model Y vehicles where front suspension lateral link fasteners may not have been properly attached. Tesla reportedly limited that campaign to a small affected population, and my VIN was not included. However, my vehicle appears to have suffered a very similar front suspension fastener failure. I am asking the federal safety agency to review whether this issue may affect vehicles beyond the originally identified population. Tesla should inspect the front suspension fasteners, control arm/lateral link mounting points, torque condition, threads, steering components, and alignment, and should determine whether the failure was caused by improper torque, defective fastener retention, assembly issue, or another safety defect.
On May 4, 2026, at approximately 9:10 AM, the 2023 Tesla Model Y was being operated at low speed in a parking lot while backing into a parking space. As the driver turned the steering wheel to maneuver into the space, there was a clunk and the front driver-side wheel jerked. The driver stopped immediately, before fully entering the space. The front driver-side suspension had separated: the lower control arm/lateral link became detached at its attachment point, the wheel and rim tilted outward and folded under the wheel arch, and the front halfshaft (axle) pulled out of the front drive unit. The vehicle was immediately immobilized and could not be driven. No collision, curb strike, or impact occurred. The failure happened during a low-speed parking maneuver. Photographs taken at the scene before any recovery, on May 4, show the detached control arm intact and undamaged and the wheel folded under the arch, with the rim, tire, and adjacent bodywork undamaged. The vehicle was towed to a Tesla service location on May 6, 2026, and inspected. Tesla's repair estimate identified damage to both front suspension assemblies, including control arms, lateral links, suspension fasteners, the front crossmember/subframe, steering rack, halfshaft, and front drive unit. This failure mode — a front suspension lateral link/control arm separating from its attachment due to a fastener concern — is the same failure mode addressed by Tesla recall SB-22-31-002 (the federal safety agency campaign 22V895000) on certain 2023 Model Y vehicles, in which a loose fastener can allow the lateral link to separate from the sub-frame, causing loss of vehicle control. This VIN was not included in that recall campaign. Had this separation occurred at highway speed rather than during a low-speed parking maneuver, it could have caused a loss of control and a crash. No injuries occurred. No crash or fire occurred. The vehicle has approximately 56,480 miles. Photographs and the repair estimate are ava
My front suspension is making squeaky and chuckling noice, went to service center they say its out of warranty the issue was there years before but I have ignored thinking weather related issues also make them aware about, since its 4 to 5 thousand miles over warranty I asked for little discount on fix, also made them aware that i have heard similar issue report all over the web also show them related article but they denied, now I don’t understand when model y 2023 has same issue recall but not mine which is same model y 2023, maybe different batch but same issue still not covered and please take a look on it so I don’t have to to pay $2500+ for there manufacturing defect.. thanks
The contact owns a 2023 Tesla Model Y. The contact stated that while driving the vehicle on the highway at an undisclosed speed, she heard a loud noise and suddenly lost control of the vehicle. The contact was able to pull off to the side of the road while the vehicle made a loud squealing noise and swerved simultaneously. The contact stated that her passenger side wheel had came off and a bolt. The vehicle was towed three separate times: first to a nearby parking lot, then to the contact's residence, and finally to the dealership. The vehicle was not officially diagnosed, but the contact noted that the lower suspension component was completely separated from the front passenger side wheel and touching the ground. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 29,844.
While driving, a critical heavy-duty front lower control arm / lateral link bolt completely detached from my vehicle and was found intact on the ground with factory green threadlocker still visible on the threads. The undercarriage and chassis show absolutely ZERO signs of external impact, scrape, or road hazard damage. This structural failure caused an immediate, severe safety hazard, rendering the vehicle completely unsafe to drive due to a catastrophic risk of wheel separation and total loss of steering control. This exact component failure is identical to Tesla's historical safety recalls, specifically the federal safety agency Recall Campaign Number 21V835000 and its expansions, which explicitly state: "the front suspension lateral link bolts may not have been secured to the correct specifications... causing the fasteners to loosen over time and separate from the sub-frame." Because the bolt loosened and fell out over time due to insufficient factory torque, the loose component put uneven mechanical stress on the lower control arm, resulting in the complete failure and damage of the control arm assembly. Tesla Service Center has refused to honor this as a latent manufacturing defect, hiding behind warranty expiration. They have unconscionably misclassified a known, life-threatening production defect as standard "wear and tear," forcing me to pay a $265 diagnostic fee and the full cost of a complete control arm replacement under protest. I am filing this report because Tesla is actively endangering consumers by failing to expand their suspension fastener recall to cover vehicles experiencing the exact same catastrophic manufacturing defect outside the arbitrary warranty period. the federal safety agency ODI complaint records show multiple substantially similar failures outside Tesla’s recall VIN population, including ODI Nos. 11630487, 11554803, 11494976, 11493354, 11486040, 11689987, 11675200, and 11632785 for Model Y vehicles, and ODI Nos. 11720800, 11705487, 11675676, 11664858, 11637813, etc
While making a normal right turn at low speed in a residential neighborhood, I heard knocking sounds from inside the vehicle and immediately lost steering control. I had to physically force the wheel back into position to regain control of the car. After the initial incident, every right turn and brake application produced a loud rubber grinding sound accompanied by significant loss of steering control. The vehicle was completely unsafe to drive. Tesla previously issued recall SB-22-31-002 for 2023 Model Y vehicles for improperly torqued front lower lateral link fasteners at the factory which are the exact same components that failed on my vehicle. Tesla confirmed my VIN was not included in the recall. The vehicle has been driven normally with no accidents or abuse. Mileage at time of failure was approximately 58,000 miles.
Bolt fell out of the lateral control arm on the front left wheel. Car was inoperable.
Clicking/thumping on sharper turns a day before the issue. Then today, there was a loud clunk while driving. When I was reversing into my driveway, there was scraping noises and resistance. Upon exiting the vehicle, I saw the passenger side front control arm loose. It is now inoperable.
Vehicle brought to Tesla Service Plano TX for front-end rattle on bumpy roads at 49,951 miles. Technician found right front compliance arm split, left front compliance arm tearing, right front aft link starting to wear, left front aft link split at bushing, rear bolt for link loose, and opposite side nut separated from the subframe causing bolt to have zero tension. Tesla replaced entire front subframe assembly, both front lower lateral links, and both front lower compliance links under Basic Vehicle Limited Warranty. During the same visit, the technician performed a Vehicle Health Check (form SC-25-00-016 R2) and documented additional rear suspension defects: rear lower fore links have play and rear upper fore link bushings have excessive travel. Technician marked the suspension section as Repair/Replace. Service center declined warranty coverage on the rear, calling it normal wear despite the technician's findings. This is the second major warranty visit. At 14,928 miles in September 2024, Tesla Austin replaced the Power Conversion System, 16V Li-Ion battery, and pyrotechnic battery disconnect due to a loose harness connector causing vehicle shutdown warnings. Vehicle was manufactured at Tesla Gigafactory Austin TX. A separated subframe nut is a structural safety defect that could result in wheel alignment shift and loss of vehicle control. I drove this vehicle with my family including two children before the defect was discovered. Tesla Service Plano, service number XXX, service advisor Owen V [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
I was driving in Topanga Canyon, heard a loud clang. Noticed the steering was off, so pulled over. The front lateral links had failed and it took me 6 hours to get a tow. Had I been at freeway speeds when that happened, I may have crashed and not been able to pull over safely as I was headed towards the 101 freeway before the links failed. Upon researching this, I found online this is a common issue with Tesla’s. If I need it don’t again, I don’t want to have to pay for an issue that’s a manufacturers defect.
On the evening of April 8th 2026, my wife was driving our 2023 Tesla Model Y home in San Francisco, CA when she noticed unusual noise coming from the front left wheel area. The vehicle was otherwise functioning normally aside from the noise. The following morning, I inspected the vehicle and found a large hex bolt (Class 10.9 grade) on the ground directly beneath the car. The front left wheel was binding and the vehicle was completely undrivable — the wheel felt stuck and made grinding/scraping noises when attempting to move. Based on the bolt size, grade, and location, this appears to be a front suspension lateral link fastener that detached from the subframe. This is the same defect described in the federal safety agency recalls 21V‑835, 22V‑895, and 23V‑235, involving under-torqued or improperly secured front suspension fasteners on Tesla Model Y vehicles. The vehicle had 28,482 miles at the time of the incident. There was no prior collision, impact, or road hazard event. No warning or alert appeared on the Tesla touchscreen at any point. The vehicle displayed no diagnostic message despite having a compromised suspension component.
While performing a low-speed reverse turn into a driveway, a loud clunk was heard and the driver side front wheel completely separated from alignment. The vehicle became immediately undrivable. Upon inspection, the ball joint retaining nut was found to be absent from the front driver side suspension assembly. No torque verification mark was present on the fastener. The vehicle is currently at an authorized Tesla service center for repair and is available for inspection. Safety risk: Complete loss of wheel alignment and directional control. Failure occurred at low speed in a private driveway. Had this occurred at highway speed the consequences could have been catastrophic. Confirmed by dealer: An authorized Tesla service advisor confirmed that a Technical Service Bulletin exists in Tesla’s system for this exact condition. No owner notification was issued prior to failure. The advisor confirmed the retaining nut is installed by an automated robot assembly process with no human torque verification step and no verification mark applied. Prior warning symptoms: NONE. No warning lamps, no messages, no audible symptoms prior to catastrophic failure. The absence of a retaining nut on a safety-critical suspension fastener with no quality verification process represents a systemic assembly defect potentially affecting all vehicles produced under the same assembly process.
The bolts attaching the front passenger wheel's lower lateral link to the body fell out. Luckily this occurred while pulling into a parking lot. Once both bolts had fallen out the vehicle was not steerable. There have been many instances of this reported online, but usually they occur with far fewer miles and I was not experiencing the symptoms. The day prior there was an alert stating that an alignment was needed but it was still okay to drive. I could tell there was a slight alignment issue while driving. The vehicle was towed to a Tesla Service Center and is currently being repaired.
The contact owns a 2023 Tesla Model Y. The contact stated that while driving from a complete stop, the vehicle made an abnormal clicking sound. The vehicle was taken to a Tesla Service Center, where it was diagnosed and determined that the driver's side upper control arm had failed and needed to be replaced. The contact was informed that the repair was not covered. The vehicle was not yet repaired. The manufacturer was notified of the failure. The failure mileage was approximately 52,000.
While driving under normal conditions, without any prior impact, collision, or road hazard, the control arm on my vehicle suddenly detached. This occurred during active driving and caused an immediate loss of vehicle stability and control. The failure happened without warning and posed a serious safety risk. At the time of the incident, my children were in the vehicle, which significantly increased the danger. The vehicle had not been involved in any accident or misuse. This appears to be a potential manufacturing or assembly defect involving a critical suspension component. Tesla towed the vehicle and repaired it at no cost. However, a suspension/control arm failure during normal driving is a serious safety concern that could lead to loss of steering control and possible crash. I am reporting this incident for safety investigation purposes, as this type of failure may pose a broader risk to other drivers.
I was driving on the freeway and suddenly my care start moving to the right and screen shows me the message steering alignment service recommended ok to drive. When i stopped the vehicle one of the bolts fell off from underneath of the car and I was no longer able to turn the wheels. I towed the car to Tesla Burlingame dealership, and they told me that I have to replace front lateral link assembly, nut and washer, half shaft assembly front. Even though tesla stuff confirmed my issue i the same as previous recall but because my vin number not in the list and this is wearable parts I have to pay 2000.00
On February 23, 2026, I was driving my 2023 Tesla Model Y under normal city conditions. While parallel parking at very low speed, I suddenly heard a loud metallic bang from the driver’s side of the vehicle. Immediately afterward, the vehicle lost mobility and the steering wheel became unresponsive and would not turn. I exited the vehicle and observed a detached metal suspension component and a bolt on the ground underneath the driver’s side. The vehicle was not drivable and required towing. I contacted Tesla Roadside Assistance through the Tesla app, and the vehicle was towed to Tesla Service Center in Coral Gables, Florida. At the time of the incident, there had been no collision, no impact with a pothole, curb, or road debris, and no prior warning signs or noises indicating a developing issue. The failure occurred suddenly during a low-speed maneuver. Tesla Service initially indicated that the vehicle was under warranty and that repairs would be covered if no external impact was found. However, after inspection, Tesla attributed the failure to an alleged “external impact” and declined warranty coverage, providing an estimate of approximately $4,000. After involving my insurance company, the vehicle was inspected by a Tesla-certified repair facility, which found significantly more extensive damage to the suspension system, estimating repairs at approximately $11,000. This incident represents a sudden and complete failure of suspension components resulting in immediate loss of steering control. Such a failure poses a serious safety risk, particularly if it were to occur at higher speeds, as it could lead to loss of vehicle control and a crash. I am reporting this issue as a potential safety defect involving suspension component separation and steering loss in a 2023 Tesla Model Y.
Worn or broken Bushings control arm is under warranty but Tesla service declined to cover it under warranty I have checked all reviews and feedback This issue is under warranty and free of charge by Tesla service
When I backed the car out of our driveway and turned the steering wheel to go on the street in front of our house, there was a loud scraping sound and the car was stuck. Thinking that it could be ice or something, I tried to drive it forward but the same thing happened. Straightening the steering wheel helped but I stopped and checked. The control arm of the suspension had dropped and was scraping on the ground. I called Tesla who asked me to stop driving and had it towed to their repair facility in Sterling VA. Without even putting it on a lift, they told me there was too much damage and they would not fix it under warranty - despite me saying multiple times that the control arm of a car's suspension should never drop and it is a manufacturing defect/issue. Finally, I filed a claim with my insurance company and had the car towed to a Tesla authorized repair shop. They did an assessment and estimated over $24k for repairs. At this point the insurance company deemed it to be a total loss and asked me to take my personal belongings from the car so they could have it towed to their shop/location.
On January 29, 2026 my 2023 Tesla Model Y was serviced by Tesla for windshield repair and routine maintenance. Within a week after the service visit, the vehicle began displaying a service warning message on the dashboard. I contacted Tesla and was advised to bring the vehicle back for inspection. Before I could return to the service center, while slowly reversing out of my garage, a large bolt fell from the vehicle and the front left wheel assembly dropped, causing the vehicle to come to an abrupt stop. Tesla service later confirmed that a bolt from the front suspension link assembly had detached, resulting in damage to the front halfshaft, steering gear, wheel speed sensor, and other related components. The vehicle had approximately 38,000 miles at the time of failure. This appears to be a critical suspension hardware failure. If this failure had occurred at highway speed it could have resulted in loss of vehicle control and a serious accident. The vehicle had been serviced by Tesla shortly before the incident and had displayed a warning message prior to the failure.
While driving, the car came to a sudden stop in the middle of the road, making a loud screeching sound. The sound persisted when the vehicle was made to drive. Checking underneath, I noticed a large bolt fell off. Along with the noise, the suspension also felt very stiff while driving forward. In any case, the car coming to a halt all of a sudden in the middle of the road is a life threatening experience and needs to be looked at.
Front Control Arms were replaced in January of 2025. I replaced all 4 tires and during the alignment on February 18, 2026 the technician reported to me that the front control arms were beginning to crack. He told me it is a known issue on Tesla model 3 and model Y. I have set up a service appt to address the issue again. Of note, Tesla service centers refer to control arms as "links" which is very deceptive on the service receipt.
like many have mentioned, the control arm bolt came off or broke. [XXX] / [XXX] / [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
While dropping to school in my Tesla Model Y on [XXX] , I experienced a severe safety incident. A lower control arm bolt on the driver's side came off, causing the suspension to collapse. Before this, I noticed symptoms consistent with reported Model Y issues: rattling, clunking/popping noises, particularly when driving over bumps or turning, and unstable steering. This appears to be a manufacturing defect, similar to previous recalls for under-torqued bolts. I am reporting this for investigation to ensure Tesla takes prompt action to prevent future, potentially dangerous incidents. Currently it is towed to telsa service center to resolve the issue. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
While driving my 2023 Model Y Long Range I heard a loud grinding noise. I was able to get home and park. When I further inspected the vehicle, I jacked up the car, removed the front driver side wheel, and immediately what I saw horrified me. The "FRONT LOWER LATERAL LINK ASSEMBLY" was completely disconnected from the vehicle, just hanging with a bolt missing, and another bolt barely hanging on. Upon searching the internet for issues I found several other people who had the same exact issue as me. As of now I have no vehicle to drive due to this mishap, but the bigger issue at hand is how many others are affected by this lack of workmanship, and how many accidents could be caused by the entire wheel disconnecting from the vehicle at high speed. In other vehicles I am used to seeing a Crown Nut, which has slots that allow a pin to cross and lock in place to prevent this from happening, yet here we are.
A critical front suspension component failed on my 2023 Tesla Model Y without any accident, misuse, or external damage. While backing out of my garage at low speed, a loud “BAM” occurred — the front lateral link bolt fell off, detaching the lateral link and causing the front body to drop onto the tire. My child was inside the vehicle. Tesla-certified technicians inspected the vehicle and service records confirm the lateral link bolt was loose and missing, directly causing the failure. Multiple suspension components were replaced under warranty, confirming a manufacturing defect, not customer-caused damage. This is a serious safety-critical failure. At driving or highway speed, it could have caused loss of steering, severe injury, or death. The day before, my spouse drove the vehicle on the highway with our younger child — by luck, a catastrophic event did not occur. Before and after the wheel detached, the Tesla monitor did not display any warnings. Even after the lateral link and wheel partially detached, the vehicle remained in driving mode and ready to operate, despite a wheel being unsecured — a basic condition that should trigger an immediate alert. This demonstrates a critical failure in Tesla’s safety systems. There were no recalls listed under my VIN. However, the federal safety agency records show similar failures, with recall notifications issued under the federal safety agency Recall 21V‑835 in 2021 for 2021 and earlier Tesla Model Y and Model 3 vehicles. The same failure in my 2023 Model Y at 23,641 miles shows the defect was not fully corrected and continues to pose a public safety risk. I am reporting this to the federal safety agency due to the extreme safety risk and request a full investigation.
While driving my Tesla, the front suspension abruptly failed. Two bolts from a critical suspension/control arm component fell out while the car was in normal motion. There was no impact, no debris, no road hazard, and no prior service that would explain missing bolts. The vehicle suddenly dropped, and the chassis collapsed onto the wheel, causing grinding and severe loss of drivability. This failure occurred without warning. Tesla Service inspected the vehicle and confirmed the bolts were missing but could not explain how they came loose or fell out. The bolts showed no damage, and there was no undercarriage damage, indicating a structural or manufacturing defect. This was a life-threatening incident. This type of suspension/separation issue appears to be a known problem with Tesla vehicles. I request that the federal safety agency review this failure as it poses a significant risk to vehicle occupants and the public.
Mechanics found that the front passenger side control arm is missing and completely disconnected. Video evidence from inspection is available. How was this found and safety risk- Car lost steering control The component was inspected by my mechanic. No vehicle indicator / warnings.
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