Thomas MVP Ef recalls

What is wrong

Daimler trucks is recalling 18,198 my 2003-2009 thomas built er, mvp-er, hdx, and mvp-ef school and transit buses equipped with a dual power switch and manufactured from february 1, 2002 through october 17, 2008. Solid state circuit breakers may trip unnecessarily potentially resulting in a loss of power to the bus chassis and body electrical circuits causing an unexpected loss of engine power and exterior lighting.

Risk

Unexpected loss of engine power and exterior lighting could result in a vehicle crash.

Remedy

Thomas built bus dealers will replace the solid state dual power switch with a mechanical circuit production (mega fuse). The recall is expected to begin during april 2009. Owners may contact thomas built at 1‑336‑889‑4871.

Recall number 08V622000 · Recall details

What is wrong

Daimler trucks is recalling 2,250 my 2006 and 2007 thomas built minotour, fs65, c2, hdx, and mvp ef school buses and recreational vehicle chassis manufactured between march 9, 2005 and february 23, 2007, equipped with ricon s or k series wheelchair lifts. The anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. The pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. The lift could stow even though someone or something is still on the lift which fails to comply with federal motor vehicle safety standard no. 404, "platform lift installations in motor vehicles."

Risk

A lift occupant can be injured should the lift begin to stow unintentionally.

Remedy

Daimler trucks is working with ricon to correct the wheelchair lifts (please see 07e097). The recall began on november 26, 2008. Owners may contact ricon at 1‑800‑322‑2884 or thomas built at 1‑336‑889‑4871.

Recall number 08V432000 · Recall details

What is wrong

Daimler trucks is recalling 1,419 my 2006 through 2008 thomas built school buses and recreational vehicle chassis manufactured between march 7, 2005 and may 27, 2008, equipped with ricon platform style wheelchair lifts. These buses fail to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations in motor vehicles." the threshold warning system may not detect the presence of a wheelchair or mobility aid user in a certain spot within the defined threshold area.

Risk

The user of the lift could be injured should the lift move unintentionally.

Remedy

Thomas built is working with ricon to correct the wheelchair lifts free of charge (please see 07e095). The recall began on november 26, 2008. Owners may contact ricon at 1‑818‑267‑3000 or thomas built 1‑336‑889‑4871.

Recall number 08V430000 · Recall details

What is wrong

Daimler trucks is recalling 243,435 my 1995-2008 thomas built school buses manufactured between january 1994, and march 10, 2008. (additional buses have been added to this recall campaign. Please see supplemental report no. 4) the emergency exit door handle begins corroding around the securing roll pin and square drive mechanism causing the protective finish to chip and flake. Continued corrosion and pitting weakens the handle. Handles weakened by corrosion may break while trying to open the door from the exterior.

Risk

In the event of an emergency, a person on the outside of the bus may break the door handle trying to open the emergency exit potentially delaying evacuation and increasing the risk of personal injury to the vehicle's occupants.

Remedy

Daimler trucks will notify owners and will replace the handles with a more robust handle free of charge. Repairs will be performed by thomas built buses dealerships. The recall began on august 18, 2008, and notification for the revised population is expected to begin on or about april 29, 2009. Owners may contact thomas built at 336‑889‑4871.

Recall number 08V087000 · Recall details

What is wrong

Certain 2001 through 2008 thomas built fs-56, er, mvp er, hdx, and mvp ef school buses manufactured from october 23, 2000, through january 24, 2006, equipped with tyco pc board and type ii auto reset circuit breakers. Type ii auto reset circuit breaker temperatures may exceed the rating of the tyco pc board causing the boards to melt potentially resulting in a vehicle fire.

Risk

A vehicle fire can occur possibly resulting in a crash.

Remedy

Thomas built will notify owners and repair the buses by replacing the type ii auto reset circuit breakers with manual circuit breakers, and the jumper cable. The recall began on march 28, 2008. Owners may contact thomas built customer support office at 336‑889‑4871.

Recall number 07V544000 · Recall details

What is wrong

Certain my 1994 through 2002 thomas built minotour, fs-65, mvp-ef, er, and hdx-ef school buses manufactured between january 23, 1994, and april 15, 2002. The seat belt may chafe on the edge of a metal bracket and wear prematurely.

Risk

In the event of a vehicle crash, the seat occupant may not be properly restrained, possibly resulting in personal injury.

Remedy

Thomas built will notify owners and replace any chafed seat belts and replace or modify the retainer strip to prevent any further chafing. The recall began on february 8, 2008. Owners may contact thomas built at 336‑889‑4871 or contact freightliner at 800‑547‑0712.

Recall number 07V142000 · Recall details

What is wrong

Certain 2004 and 2005 freightliner van, motor home, shuttle bus, and school bus chassis manufactured between january 2004 and may 2005. Erratic voltage supply to the fuel lift pump causes premature wear of the pump. This premature wear could result in fuel lift pump failure and in some cases may cause an engine stall condition.

Risk

Should the engine stall, a vehicle crash could occur.

Remedy

Cummins will notify the owners of the freightliner and thomas built vehicles and will repair the engines by emc recalibration and replacement of the fuel lift pump at no charge to the customer. Owners may contact cummins assistance center 1-800-diesels (1‑800‑343‑7357) or freightliner at 1‑800‑547‑0712.

Recall number 05V469000 · Recall details

What is wrong

Certain 2002-2005 my thomas built minotour, conventional, mvp-er, er, hdx, and mvp-ef model school buses manufactured between january 8, 2002, and march 8, 2005, equipped with specialty mfg "5" series stop arms originally sold in or currently registered in states other than the following states: alaska, colorado, connecticut, delaware, idaho, illinois, indiana, iowa, kansas, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, montana, nebraska, nevada, new hampshire, new jersey, new mexico, new york, north dakota, ohio, oregon, pennsylvania, rhode island, south dakota, tennessee, utah, vermont, virginia, washington, west virginia, wisconsin, wyoming, and the district of columbia. In extremely cold weather, the microswitches used internally to position the stop arm sign in the open and closed positions may malfunction, causing the sign to open or close in an improper position, or to not open at all.

Risk

Should the stop arm not perform properly, a child or pedestrian may be endangered by passing vehicles should the motorist not stop at the correct location.

Remedy

For those buses operated in or near any of the states listed above, thomas built is encouraging the bus owners to obtain the replacement switch. For those buses operated in the warmer states, dealers will replace the switch upon owner request. For those customers who request the remedy, thomas built will replace the original switch with a switch pack that is not sensitive to extreme cold weather and will inspect to ensure the microswitch heater wiring is properly connected. The recall began on september 14, 2005. Owners may contact thomas built's customer support office at 336‑889‑4871.

Recall number 05V347000 · Recall details

What is wrong

Certain 2002-2005 my thomas built minotour, conventional, mvp-er, er, hdx, and mvp-ef model school buses manufactured between january 8, 2002, and march 8, 2005, equipped with specialty mfg "5" series stop arms originally sold in or currently registered in the following states: alaska, colorado, connecticut, delaware, idaho, illinois, indiana, iowa, kansas, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, montana, nebraska, nevada, new hampshire, new jersey, new mexico, new york, north dakota, ohio, oregon, pennsylvania, rhode island, south dakota, tennessee, utah, vermont, virginia, washington, west virginia, wisconsin, wyoming, and the district of columbia. In extremely cold weather, the microswitches used internally to position the stop arm sign in the open and closed positions may malfunction, causing the sign to open or close in an improper position, or to not open at all.

Risk

Should the stop arm not perform properly, a child or pedestrian may be endangered by passing vehicles should the motorist not stop at the correct location.

Remedy

Thomas built will notify its owners and replace the original switch with a switch pack that is not sensitive to extreme cold weather and will inspect to ensure the microswitch heater wiring is properly connected free of charge. The recall began on september 14, 2005. Owners may contact thomas built's customer support office at 336‑889‑4871.

Recall number 05V340000 · Recall details

What is wrong

Certain 1998-2003 my freightliner fs-65 school bus chassis and mb-45, mb-55, and xb shuttle bus chassis, and thomas built bus: mvp-er and mvp-ef school bus and non-school bus models equipped with cummins isb diesel engines and equipped with federal-mogal 12 and 24 volt fuel lift pumps. The fuel pump could fail to transfer fuel appropriately creating an engine stall condition.

Risk

Should the engine stall while the vehicle is in use, a possible vehicle crash could occur.

Remedy

Cummins will notify the customers of freightliner and thomas built and replace the fuel lift pump free of charge. Owners may contact cummins at 1-800-diesels.

Recall number 05V205000 · Recall details

What is wrong

Certain 2001-2004 my thomas built mvp-ef, er transit, mvp-er, hd, and hdx school buses manufactured between september 24, 2000, and march 4, 2004. The tie rod assembly can fracture and fail, possibly resulting in complete separation.

Risk

Tie rod failure can possibly result in complete wheel separation and a vehicle crash could occur.

Remedy

Thomas built will notify its customers and will replace the tie rod assembly free of charge. The recall began september 6, 2005. Owners may contact thomas built at (we do not yet have a telephone number).

Recall number 05V137000 · Recall details

What is wrong

On certain thomas school buses, the alternator cable can pinch between the air conditioning compressor and engine block.

Risk

This can result in damage to wire insulation and potentially cause a short circuit.

Remedy

Dealers will re-route the cable. Owner notification began july 28, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact freightliner/thomas built at

Recall number 03V205000 · Recall details

What is wrong

On certain school or transit buses with passenger seat belts with retractors, the cover halves for the retractable portion of the belt can separate completely and release the seat belt connector. If this occurs, one of the load bearing pins in the connector could separate from the connector and render the seat belt unusable. In the event of a crash, the seat occupant would not be properly restrained resulting in an injury. The seat belt supplier, amsafe, will provide a snap on "over-cover" to owners to prevent the seat belt cover from separating.

Risk

If this occurs, one of the load bearing pins in the connector could separate from the connector and render the seat belt unusable. In the event of a crash, the seat occupant would not be properly restrained resulting in an injury.

Remedy

Dealers will provide a plastic outer cover that snaps over the existing cover on units in the field and will replace broken seat belts free of charge. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact thomas built at 336‑841‑5924 or amsafe at 574‑266‑8330.

Recall number 02V160009 · Recall details

What is wrong

On certain school and transit buses, the wheel lug nut may not tighten completely.

Risk

The wheel could loosen increasing the risk of loss of control of the vehicle.

Remedy

Dealers will install new wheel studs. Owner notification began february 28, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact thomas built at 336‑889‑4871.

Recall number 02V221000 · Recall details

What is wrong

Vehicle description: certain school buses fail to conform to the requirements of federal motor vehicle safety standard no. 217, "bus emergency exits and window retention and release." a third roof hatch must be added to meet the standard requirements. Only vehicles located in the state of washington are involved.

Risk

In the event of a crash, the bus occupant may not be able to exit the bus quickly.

Remedy

Dealers will install a third roof hatch. Owner notification began may 1, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact thomas built at 336‑889‑4871.

Recall number 01V378000 · Recall details

What is wrong

Vehicle description: certain school buses equipped with syntec seats fail to conform to the requirements of fmvss no. 222, "school bus passenger seating and crash protection." some seats (1) fail to meet the required four inch clearance during the test procedure, while still meeting the post test condition; (2) fail to meet the required frontal pre-load when testing under certain conditions; or (3) while still meeting the required force/defection, experience weld breakage.

Risk

In the event of a crash, the seat occupant may not be properly protected.

Remedy

Dealers will replace the seat frame and the seat back cushion on these vehicles. Owner notification began november 13, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact thomas built at 336‑889‑4871.

Recall number 01V341000 · Recall details

What is wrong

Vehicle description: school and transit buses equipped with safety belt assemblies produced by am-safe. On some seat belts, the buckle and connector may unlatch during a collision.

Risk

Serious injury or death could occur if the vehicle occupant is not properly restrained.

Remedy

Am-safe notified thomas built's customers to return their vehicle to an authorized dealer to have the seat belts repaired free of charge. Owner notification began september 21, 2000. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact thomas built at 1‑336‑889‑4871.

Recall number 01V097009 · Recall details

What is wrong

Vehicle description: trucks, school bus and motor home chassis, and transit buses equipped with tie rod assemblies manufactured by trw. The suspect tie rods contain 24-dl model ball sockets. Certain of the tie rod ball-socket bearings have a below-specification case depth and/or hardness, which can lead to premature wear of the socket.

Risk

If this condition occurs, the driver can lose partial control of the right front wheel, possibly resulting in a crash.

Remedy

Dealers will replace the defective ball sockets and/or drag links. Owner notification began may 22, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact freightliner at 1‑800‑547‑0712 or trw customer service at 1‑866‑280‑3287.

Recall number 01V044002 · Recall details

What is wrong

Vehicle description: school and transit buses equipped with air brakes and a trw steering gear. The pinch bolt on the pitman arm contacts the exhaust port on the air brake treadle valve during steering maneuvers.

Risk

This could result in increased steering effort or an over-steer condition.

Remedy

Dealers will add a spacer under the brake valve to provide sufficient clearance.

Recall number 00V428000 · Recall details

What is wrong

Vehicle description: certain school buses and transit buses equipped with national seating's series 93b-sb driver seat. A bracket attaching the gas spring shock to the height adjuster of the seat can deform and break. This bracket is located at the top of the height adjuster.

Risk

If the bracket is not replaced after deforming, and is allowed to break, its breaking will result in a sudden drop of the driver's seat, increasing the risk of loss of control of the vehicle and a crash.

Remedy

Dealers will replace the seat base and add reinforcement to the seat assembly

Recall number 00V362000 · Recall details

What is wrong

Vehicle description: school bus chassis and emergency vehicles built with bendix air ABS with an ec-17 1030r electronic control unit (ecu), there have been reports of unwanted ABS activation at low speeds caused by 1) chafed ABS wheel speed sensor wires on rotating parts or 2) a damaged component at the wheel end that generates a certain type of erratic sensor signal.

Risk

This condition could cause the ABS ecu to exhaust the air at the air brake modulators for one or more of the wheels. This could result in extended braking distances and a possible crash.

Remedy

Dealers will replace the ABS ecu.

Recall number 00V232011 · Recall details

What is wrong

Vehicle description: heavy duty trucks and school bus chassis built with bendix air ABS with an ec-17 1030r electronic control unit (ecu), there have been reports of unwanted ABS activation at low speeds caused by 1) chafed ABS wheel speed sensor wires on rotating parts or 2) a damaged component at the wheel end that generates a certain type of erratic sensor signal.

Risk

This condition could cause the ABS ecu to exhaust the air at the air brake modulators for one or more of the wheels. This could result in extended braking distances and a possible crash.

Remedy

Dealers will replace the ABS ecu.

Recall number 00V232002 · Recall details

What is wrong

The accelerator pedal lever can contact the engine cover causing the accelerator linkage to bind and not return to idle.

Risk

If the accelerator linkage binds, the engine will not return to idle when the driver lets up on the accelerator pedal increasing the risk of an accident.

Remedy

Dealers will replace the accelerator pedal rocker and installing a retaining bracket at the engine cover to prevent the cover from contacting the accelerator pedal.

Recall number 95V191000 · Recall details

What is wrong

The routing of the positive battery cable can allow heat from the air discharge line to melt the cable.

Risk

This condition can cause a possible short circuit and loss of power to the vehicle.

Remedy

Dealers will reroute the positive battery cable and replace any cables that show damage.

Recall number 95V170000 · Recall details