Tl* the contact owns a 2004 toyota tundra. The contact received notification of the federal safety agency campaign numbers: 05v254000 (air bags), 07v013000 ( suspension), and 15v286000 (air bags); however, the part to do the repair was unavailable. The manufacturer exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure.
2004 Toyota Tundra suspension complaints
Page 3 of 6: complaints 41 to 70 of 152, newest first, as owners wrote them.
Frame rusted through unsafe to drive. Received very first letter in july about a recall. It is september 21, 2015 and the recall ended august 31, 2015.
I am disabled and I keep receiving recall notices about airbags, and frame recalls from toyota, but the local dealers tell me that they do not have the parts to fix them. I am unable to carry anyone in the passenger seat because of safety advisories and this is affecting the value of my vehicle, and risk of injury to myself and any passengers I may carry, and insurance coverage because of the recall notifications. I suffered diligently to pay for this vehicle and now I find it's an unsafe piece of junk that I cannot use. I really want this vehicle fixed or replaced with one that is not unsafe.
The entire frame and under side of the truck to include brackets, cables, fittings, and exhaust are so rusted and flaking off that I'm concerned that the truck may break apart driving down the road. I bought the truck used from lowe toyota in warner robins, ga and had no idea that the truck was a rusted out disaster waiting for a place to happen !!
Left front ball joint on 2004 toyota tundra 4wd failed and pulled out of socket with no warning (e.g. Loose steering, noise, or vibration) at approx. 2 MPH in parking lot. This caused the left axle to pull out and hit the ground damaging the splines. There was an earlier recall for this same problem and the recall service was performed by installing a "new" replacement ball joint in 2009. Luckily we had just exited a freeway traveling at 65 MPH. Since there was no "accident" and no "comprehensive" damages, the auto insurance did not cover any of the $1,200 damage or $200 rental car expense.
6/13/13 vehicle did not pass inspection major frame perforation toyota performed limited frame replacement at their cost after much discussion . Not all severely rusted parts were replaced only the major assembly mounting piece items that were disassembled and couldn't be reused were replaced. No sub pieces of the major assembly were replaced. If the were rusted they were reinstalled. 8/4/14 vehicle did not pass inspection major rust failure deformation and leaking of steering rack housing that was severely rusted and not replaced when frame was replaced. Rack was replaced by owner at owners expense. 4/15/15 rear differential housing rust thru and housing failure. Housing was severely corroded when frame was replaced. Owner was informed it was not part of the frame replacement . Toyota does not have any recall bulletin issued despite the numerous complaints found on the internet. Replacement will be at owners expense. Brake backing plates and axle mounting hardware that were severely corroded when frame was replaced are not salvageable and will require replacement as well in order to replace the rear axle housing.
Tl-the contact owns a 2004 toyota tundra. The contact stated that while driving at approximately 10 MPH, the vehicle stalled without warning and the front passenger's side tire dislodged from the vehicle. The vehicle was unable to restart. The vehicle was towed to an independent mechanic where the upper ball joint, the lower ball joint, the control arm, the ABS speed sensor, and rt front brake line leading system needed to be replaced. The vehicle was not repaired. The contact referenced the federal safety agency campaign numbers: 07v013000 (suspension) and 05v225000 (suspension). The manufacturer was notified of the failure. The approximate failure mileage was 123,360. Djr
Tl* the contact owns a 2004 toyota tundra. The contact stated that while driving at 15 MPH, the front driver side wheel detached without warning. The vehicle was towed to a dealer. The dealer diagnosed that the ball joint needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was 103,000.
I went over a speed bump in a parking lot and the front drivers side wheel fell off and was wedged under the fender. The mechanic and tow truck drive said that the lower ball joint failed.
Rust on everything under the truck as well as the rear bumper. Parts that have had to be replaced because of rust and/or rust perforation or need to be replaced: 1) entire frame ' perforation greater than 10mm found on passenger siderail 2) rear differential (leaking from rust perforation) 3) brake lines 4) power steering line (leaking from rust) 5) skid plate (support brackets rusted - fell off while driving) 6) brake calipers (multiple times) 7) coil springs 8) axles (front and back) 9) control arms 10) cv- joint 11) boots 12) hitch receiver 13) exhaust 14) muffler 15) camber bolt 16) multiple sets of tires (unable to align tires properly due to rusted/seized camber bolt) causing premature tread wear. 17) brake drums (warped and pitted) 18) wheel bearing 19) truck tailgate support wires ' wires rusted and broke. Tailgate won't open/close without extreme effort because it is not aligned properly. 20) shocks/struts 21) seals, brackets, nuts and bolts - the parts listed above is not complete. Basically, everything you see under the truck is suffering from extreme rust and/or perforated. *truck has had a horrible shimmy for years that no one has been able to figure out, particularly bad when towing. Steering wheel shakes violently as well as the entire truck. Improved slightly when rear differential and axles were replaced. Most likely related to frame warp or instability. *truck has had issues with getting in and out of 4wd. Inconsistent with how long it takes to get in and out of 4wd. There is a loud and jarring clunk when engaging or disengaging 4wd. *truck feels like it is on the verge of going out of control when a hole or bump is hit. The truck will literally jump sideways. *traction stability control comes on randomly when hitting a bump or hole. Another mystery to mechanic.
Noticed that vehicle was pulling to left. Check alignment ok. Noticed that sway bar link had snapped due to corrosion. Replaced with toyota part and condition corrected.
I have recently received a frame recall notice due to excessive corrosion which I addressed at the local dealership. I was informed that the rust had not perforated the frame and that it would be treated to prevent further rusting. When I picked up the truck at the dealership the associate advised me that the recall was done and that a full safety inspection was completed which revealed no other problems. When I returned home I looked under the truck to inspect the frame and noticed that both sway bar links had corroded and broken off . I also subsequently took the vehicle to an alignment shop because I noticed the steering wheel was not straight and was told by the shop that the truck could not be aligned. I was told that the vehicle was very dangerous to drive and to bring it to the dealership immediately which I did. The dealership service department discovered that the steering shaft coupling was so corroded that they needed to replace it and do a wheel alignment. I am concerned that this may become a common safety issue with the tundra which seems susceptible to excessive rusting and am requesting that this issue is investigated an a recall issued if necessary.
Rust all over the undertruck, even the catalytic converter is rusted. I was part of that recall and the dealer is going to spray the frame to stop the corrosion. Can the corrosion process ends with the spraying?
Tl*the contact owns a 2004 toyota tundra. The contact stated that the vehicle was severely corroded and affected the power train, rear end, wheel, axle and belt housing. The contact received a notice for the federal safety agency campaign number: pe09049 (fuel system, gasoline , service brakes, hydraulic , structure , tires) and the dealer was made aware of the failure. The manufacturer was not made aware of the failure. The vehicle was not repaired. The failure mileage was 86,000.
Massive generalized rust under vehicle. This is affecting the frame, suspension, all lines, exhaust, all metal fittings, wheels, brakes, spare tire. My mechanic does not know how to proceed and suggested we no longer drive this vehicle. Toyota dealer said this is not included in the rust recall which is in effect for tundra trucks exactly like this one , but off by a couple months by manufacturing date. Our toyota dealer did not have a suggestion or answer for how to fix this, other than to ask if we were interested in buying a new car. We bought this truck new and have taken excellent care of it. The inside and upper body looks new.
Had truck in for oil change whole frame, drive shaft parking brake cable is rusting through.
Excessive rust on frame, under body, and suspension. Rear axle / differential has large flaking rust so bad that it will not hold lubricant. Filed complaint with toyota on 11/13/2013 and was given a case # and turned in photos at local toyota dealer in early december 2013. Contacted toyota in january 2014 and was told that a recall was going to be issued but it would cover frame only and no other components would be covered for rust. I personally took it upon myself not to drive this vehicle because I feel it is unsafe and not road worthy due to rust. I also feel that a company that I had a lot of respect for because of their reputation for quality and safety has let me down. Vehicle has been parked since 11/13/2013 and will not be driven until properly repaired or replaced.
After a scheduled oil change the mechanic suggested I take my truck to a toyota dealer to check out the undercarriage rust. When to massey toyota, white oak, pa . They said I need to deal with it but it would cost several hundreds of dollars because toyota doesn't have a recall on 2004. I've talked to other tundra owner with the same problems. When is toyota going to acknowledge this manufacturing problem as you did previous models? I currently own two toyota's: tundra and camry.
I recently noticed a leak under the rear of the vehicle. Upon inspection, the differential was found to be rusted right through and leaking. I examined the frame as well and noticed severe rusting in various places on the frame. I never received a notice of recall on the frame. Apparently there is not only frame damage to many tundras, but also to necessary working parts. I have never had an axle rot out on any of my cars and because of the inability to simply repair a seal, the entire axle will need replacing? Seems a bit extreme. I like the tundra and will base my decision to remain a customer on how I'm treated in the recall appointment.
There is extensive corrosion damage to all metal fittings and metal fuel and hydraulic lines. The rear axle is severely corroded and leaking oil through the casting requiring replacement. There is a fuel line failure next to the exhaust manifold. The corrosion damage to the steering system fittings requires replacement of the rack assembly although the system operates properly. There is corrosion damage to many of the suspension connection points to the frame including rear springs. Dealer deems the vehicle unsafe in it's current condition and recommends it be sold for salvage. There is little to no corrosion damage to the body that can be seen from a visual underside inspection and vehicle looks in excellent condition from the outside. Vehicle was dealer maintained per the manufacturer's maintenance schedule.
While driving the spare tire fell off of the truck due to a badly rusted spare tire wench, as I looked under the truck to see if their was any other damage I noticed a lot of rust on the frame. Most notably around the suspension.
Brought my truck in for an oil change. I was called at work by my garage, they told me the truck was unsafe to drive due to several holes and cracks in the frame due to severe rust. I brought the truck to the dealer I purchased it from and they agreed that the truck was not drivable. Toyota has said the 04 model is not part of the recall, and I appear to be in limbo. It has been 3 weeks and this issue is still unresolved. The only certainty is that the truck will need many new frame components for it to be road worthy again.
I took my truck to the toyota dealer because of a noise in the front end. It turns out the frame at the attachment points for the stabilization bar was badly rusted. There are rust holes in the frame and the attachment point on the left side had rusted free of the frame and the other side is not to far behind. Toyota has a history of rusted frames but according to the VIN number it is not part of the current recalls. I was told sorry we can't fix it. This is not right!!!! Can you help.
Frame is badly rusted in many areas including where suspension and brake components mount. I am concerned a major failure could lead to injury to myself or a member of my family. I understand there was a recall for 2000-2003 tundras for the same issue but my 2004 was not included in the recall.
Brought vehicle in for new muffler and tailpipe. Mechanic showed me a leaky rear seal because the metal cover was rusting through. Also showed me main frame and suspension points which are , in his words, "like rust holding hands".
Main frame support front of vehicle ; wholes have rusted through. Supports engine!
While driving on freeway at approx. 50-55 MPH, the front left side suddenly jolted downward, sparks and smoke were viewed by both side view and rear view mirrors, I slowly applied brakes thinking it was only a blow out but from the grinding metal against cement sound, I realized it was much worse than a blow out.when finally coming to a complete stop, I saw the whole wheel completely sheared from the front suspension, fortunately, the wheel lodged itself inside the wheel well and the running board on the driver side door. It could have easily gone underneath and caused the vehicle to flip over or even into other vehicle's on road. Fortunately, no one else or other vehicles were involved. After insurance company adjuster inspected they determined it to be totaled. I find this extremely upsetting, do I have any recourse? There could have easily been two fatalities. Please help!!! I believe after reviewing other incidents like this, there should have been some type of responsibility from toyota. I had no idea there were so many suspension issues with this vehicle... The insurance will not give me enough to offset the loss I incurred.
2004 toyota tundra worse than 2003 for metal fatigue. Front of rear differential is flaking apart. Tension adjuster for emergency brake is disintegrating. Adjustment bolts are seized. Spare tire attachment is flaking apart. Please help.
*the rear differential and brake housing left and right are rotting from the outside. Large parts of the differential housing are already missing! *the front transfer case and transmission are perfect! *the entire rear trans-axle is rotting from the outside. *the emergency brake adjustment turnbuckle is rotting. *structural mounts for the emergency brake are rotted. *the steel in the frame and most factory welds are de-laminating. *brackets holding the brake line and junctions are rotting. *capture plate and hardware holding spare tire in place are rotted. I will need a cutting torch to remove the spare tire. I have excellent photos to send. Respectfully,
2004 toyota tundra taken in for service on 05/18/13. Well cared for vehicle and serviced faithfully at every interval.told by service manager that the frame has a hole in it.this is a known problem by toyota. Frame is very rusty and was part of a problem toyota had with a bad batch of metal used for frames.service manager could offer no relief for this problem and referred me to toyota customer care. Customer care complaint number [xxx]. Customer care advised they could do nothing about this and basically have a nice day. Service manager advised that I should be careful when going over bumps. What should be a 14 to 16 thousand dollar vehicle is now worth nothing. Shame on toyota for selling faulty and unsafe equipment. Accident waiting to happen. Information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6).
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