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April 24, 2017 Service bulletin

When ordering a 2005 to 2008 remanufactured 5.4L 3v or 6.8L 3v engine, spark plug boots may be provided in...

Ford technical service bulletin SSM 46542 for 2005-2008 Ford F-150, 2005-2008 Ford Expedition and 2005-2008 Lincoln Navigator and others.

Bulletin number
SSM 46542
Component
Electrical system
Summary
When ordering a 2005 to 2008 remanufactured 5.4L 3v or 6.8L 3v engine, spark plug boots may be provided in the packaging. Replace all black spark plug boots from the original engine with the 'brown' spark plug boots, as provided. The updated 'brown' spark plug boots are longer than the black boots to accommodate a running change in the spark plug length. The ignition coil bodies and spring/resistor are transferable and only the rubber boots require replacement. Failure to install the spark plug boots provided with the replacement engine could lead to drivability concerns.

Owners of these vehicles have filed 376 complaints in the electrical category.

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