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Volkswagen Touareg fuel leak problems

35 of the 646 owner complaints about the Volkswagen Touareg describe fuel leak, most of them for the 2005 model year.

owner complaints
35
worst model year
2005
typical mileage
85,000
Is there a fix? There are 3 recalls for this area of the car. See below

By model year

What owners say

Filed Nov 26, 2024 · Electrical, Engine · CA · fire · 1 injury

I was driving the vehicle and noticed smoke coming out from under the hood I pulled over immediately and the whole engine compartment was on fire I tried to put fire but Fire department showed up and extinguish the fire, fire was due to a fuel leak

Filed Oct 10, 2024 · Fuel system · CA

Previous recall in 2017 regarding fuel filter housing cracks and seals has failed. In 2017 it was approved to allow VW to use cellophane sticky tape to cover the fuel filter crack in plastic housing. It has failed. The car has 43,000 miles, the cabin has strong odor smell. The left rear wheel arch has extremely strong gasoline smell. How was VW able to get approval to fix a serious fuel leak with sticky tape?

Filed Aug 8, 2023 · Fuel system · CA

The issue explained in Recall Notice 20Ai has reappeared after being 'fixed'. Issue Summary: On certain vehicles, the fuel pump flange may develop fine cracks or fissures, which could result in a fuel leak. Leaking fuel, in the presence of an ignition source, could lead to a fire causing injury and/or damage to property. Date of Recall Repair: 02/25/2019 Date of noticed failure: 08/07/2023 It has not been communicated that this part will continue to be a hazard, and I have now discovered that even when noted that this recall action has been completed, my vehicle has gasoline leaking into the passenger compartment via the same avenue as Recall 20Ai notes. This is highly concerning as all impacted VW Touaregs that were 'recalled' may still be at risk of vehicle fire or ignition.

Filed Aug 2, 2022 · Fuel system, Lights · MO

Gas leak (see pics). I started noticing a strong gasoline smell and my car keeps running out of gas almost immediately after filling up. This has not been inspected nor confirmed by a dealer. This is my only source of transportation and needs to be fixed ASAP. There is not a VW dealership where I live, the closest being in Mario, IL, or St. Louis, MO.

Filed Nov 25, 2021 · Electrical, Engine · AL · fire · 1 injury

Leaking gas caught on fire put it out but now I have no head lights no high beams replaced everything still nothing. All lights on dash go crazy kills battery all the time and had to replace something in the rear end. Overall it has cost me $2500 and I still have no headlights at all and leaking gas. It’s my only vehicle I hope next time it doesn’t catch back on fire could have been worse and still could be. Somebody could get hurt and I have kids.

Filed Sep 28, 2021 · Fuel system · VA

I have a 2010 VW Touarge V6, recently it started leaking fuel out, after taking the car to VW dealership, they told me the fuel was leaking out from the fuel filter flange. VW had a recall on (2007-2010 VW Touarge) fuel filter flange back in 2017 (see below) They acknowledges that there was a flaw in the fuel filter flange that the plastic part could crack and leak out fuel after some years. Back in 2017, I took the car to VW dealership and the recall repair they did on my car was to install a protective film on the flange (since they deemed that the flange was not broken when examined during the recall repair at the time). Now 4 years later, the flange is cracking and leaking fuel out, obviously the recall fix (protective film) did not stop the flange from cracking or fuel from leaking out. I have contacted VW customer care and stated that they failed to fix the fuel leaking hazard as the protective film was ineffective in stopping fuel to leak out from a now broken flange. I hoped they could cover the fix of the broken flange. VW customer service refused to fix the problem for me under the recall and asked me to be fully responsible for the fix, as they claimed that the "recall was done", despite that I showed they the recall details, and mentioned that the problematic flange was not replaced, and questions the effectiveness of the recall repair done in 2017. I feel I have to question whether the original recall fix was proper (that for un-cracking flange at the time, only a protective film was installed instead of replacing the problematic fuel filter flange, that had big leaking problems) So please help to investigate the case, and let VW know that they should always put customer's safety first. Looks to me, they used a cheap method (a plastic film) to avoid replacing an already inexpensive flange part, and in exchange, customer had to face such safety hazard and big car repair bill...

Filed Sep 1, 2021 · Fuel system · CA

My vehicle is leaking gas, I was told there is a recall on my vehicle so I took it into the volkswagen dealership where I was told that the recall only covers the driver side leak but not the passenger side leak which makes absolutely no sense. Because when I drive off of the service lot the problem still exists which means I could be blown up or cause injury of fire. This recall should cover ALL aspects of the fuel leak! Not just one side! Making customers pay for this is disgusting! I am a single mom and don't have an extra $600 to spend on an issue that should have been corrected by the manufacturer.

Filed Dec 29, 2020 · Fuel system · 78,000 miles · NY

On december 28, 2020 I detected the distinct odor of gasoline outside of the driver's side of our 2008 vw touareg while it was stationary, not running. Later while driving the pungent odor was also discernable within the vehicle. A picture of the tank reflects wetness on the driver's side. This morning during a call to donaldson's vw service, they responded that there are no open recalls for this vehicle regarding a fuel leak, for which a history of recalls exist. Is it possible that a prior recall service requires incremental remediation? What recourse is available to have a vw dealer resolve this manufacturer defect at volkswagen's expense? A brief internet search reveals precedent for vw touareg fuel leaks affecting production years 2004 through 2013 (and possibly beyond the scope of my search). Safety recall 20ai (the federal safety agency: 17v583) - fuel filter flange leak certain 2004-2007 volkswagen touareg safety recall 20z4 (the federal safety agency: 17v151000) - fuel pump flange may crack causing fuel leakage 2007 - 2010 volkswagen touareg safety recall 24bk (the federal safety agency: 15v019000) - fuel leakage affecting various audi and vw models spanning 2011 - 2013 thank you for your indulgence and potential assistance!

Filed Dec 4, 2019 · Fuel system · 85,000 miles · CA

There is a strong smell of gasoline outside of the car after the car has been driven (or while it's driving, but it's not often I'm outside of the car while it's running). This is due to the plastic housing on the fuel pump that has developed a crack, and is leaking gasoline. This is similar to another recall, 17v583000, which is for the fuel filter flange, but vw is saying they will not cover it under that because this is the housing, not the flange. But it's the same result...

Filed Jul 16, 2019 · Fuel system · 84,000 miles · SC

Safety recall 20z4 fuel pump flange vw had a safety recall about the fuel pump flange. But they did not replace the flange for me. Instead they only put a protective film there which did not work. Now my vehicle is leaking fuel but vw refused to cover it. The problem is still there and their recall simply do not fix the problem. The vehicle was stationary. It has been leaking fuel for a few days.

Related recalls

Fuel system, gasoline: delivery: fuel pumpReported September 20, 2017 · 73,941 vehicles affected
What is wrong
Volkswagen Group of America, Inc. (Volkswagen) is recalling certain 2004-2007 Touareg vehicles. These gasoline-powered vehicles have a fuel filter flange that may crack, allowing fuel to leak.
Risk
A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy
Volkswagen will notify owners, and dealers will inspect the fuel filter flange for cracks, replacing the flange if cracks are found. If no cracks are found, a protective cover will be installed onto the filter flange. These repairs will be performed free of charge. The recall began March 9, 2018. Owners may contact Volkswagen customer service at 1‑800‑893‑5298. Volkswagen's number for this recall is 20Ai.

Recall number 17V583000 · Recall details

Fuel system, gasolineReported March 8, 2017 · 20,908 vehicles affected
What is wrong
Volkswagen Group of America Inc. (Volkswagen) is recalling certain 2007-2010 Touareg vehicles. The fuel filter flange may crack and allow fuel to leak out.
Risk
A fuel leak in the presence of an ignition source can increase the risk of a fire.
Remedy
Volkswagen will notify owners, and dealers will inspect and replace the fuel filter flange if cracks are found. A protective cover will be applied to the fuel filter to prevent oxidization cracks from forming. These repairs will be made free of charge. The recall began August 3, 2017. Owners may contact Volkswagen customer service at 1‑800‑893‑5298. Volkswagen's number for the recall is 20Z4.

Recall number 17V151000 · Recall details

Fuel system, gasoline: delivery: hoses, lines/piping, and fittingsReported January 28, 2008 · 96 vehicles affected
What is wrong
On certain passenger vehicles, a fuel supply line was changed during production which could lead to insufficient sealing of the fuel supply line connector.
Risk
This condition could lead to a fuel leak. Fuel leakage in the presence of an ignition source could result in a fire.
Remedy
Dealers will inspect and replace the fuel supply line, if necessary. The recall is expected to begin during february 2008. Owners may contact vwoa at 1‑800‑822‑8987.

Recall number 08V035000 · Recall details

Questions about the Volkswagen Touareg fuel leak

Which Volkswagen Touareg years have fuel leak problems?

The model years with the most reports are 2005 (10 complaints), 2008 (8 complaints) and 2004 (7 complaints).

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