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2002 Volvo S60: fuel pump failure

34 of the 186 complaints about the 2002 Volvo S60 describe fuel pump failure.

owner complaints
34
of this car's complaints
18%
typical mileage
119,000
recalls
2
Is there a fix? There are 2 recalls for this area of the car. See below

Fuel pump failure by model year

What owners say

Filed Oct 25, 2018 · Fuel system · 134,000 miles · WA

Tl* the contact owns a 2002 volvo s60. The contact smelled a fuel odor inside and outside of the vehicle. The vehicle was taken to an independent mechanic who diagnosed that the fuel pump was fractured. The vehicle was not repaired. The dealer and manufacturer were not notified of the failure. The failure mileage was approximately 134,000.

Filed Mar 24, 2016 · Electrical, Fuel system · 140,000 miles · CT

Tl* the contact owns a 2002 volvo s60. While driving various speeds, there was an abnormal fuel odor coming from the vehicle. The contact observed that the fuel pump module was leaking. The contact also observed that the instrument panel did not display the vehicle mileage. The vehicle was not diagnosed nor repaired. The manufacturer was made aware of the failure. The failure mileage was 140,000.

Filed Jul 30, 2015 · Fuel system · 107,000 miles · NJ

Tl* the contact owns a 2002 volvo s60. The contact stated that a strong odor of fuel fumes emitted in and around the vehicle. The vehicle was taken to an independent mechanic where it was diagnosed that the fuel pump was leaking. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was 107,000. Updated 09/18/15

Filed Apr 16, 2015 · Fuel system · 106,539 miles · VA

Tl* the contact owns a 2002 volvo s60. While driving at 45 MPH, a fuel odor emitted into the vehicle. In addition, the check engine warning light illuminated. The vehicle was taken to an independent mechanic. The technician diagnosed that the fuel pump was leaking. The vehicle was not repaired. The vehicle was not included in the federal safety agency campaign number: 09v483000 (fuel system, gasoline). The manufacturer was notified of the failure. The approximate failure mileage was 106,539. The VIN was unavailable.

Filed Oct 27, 2014 · Fuel system · 136,909 miles · AZ

Volvo is refusing to do recall work the federal safety agency action number pe09039 volvo safety recall #r220 09v‑483 the fuel pump is one of the type volvo is to replace fuel pump is spraying gas everywhere the service manager says to drive it in to have it inspected that's after I told him its spraying gas on cat. Convert.

Filed Jul 31, 2014 · Fuel system · 100,000 miles · PA

Tl* the contact owns a 2002 volvo s60. The contact stated that while driving at approximately 25 MPH, there was a fuel odor emitting from outside of the vehicle. The vehicle was taken to an independent mechanic where it was diagnosed that the fuel pump needed to be replaced. The vehicle was not repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 100,000 the consumer smelled fuel on the outside of the vehicle, which would cease once the vehicle was stopped and placed in park. It occurred when the accelerator was pressed, which in turn put pressure on the fuel line and fuel pump. The dealer was unable to find a problem. The consumer recently found the fuel smell worsening and a loss of fuel. A mechanic checked out the problem and found the fuel pump flange was cracked. After, the diagnosis, the consumer contacted the dealer, and was informed, her vehicle was not covered by the recall, and it had expired in 2011. Updated 08/12/14

Filed Oct 15, 2013 · Fuel system · 160,000 miles · PA

Tl* the contact owns a 2002 volvo s60. When entering the vehicle, the contact smelled a strong odor of fuel inside. The vehicle was taken to an independent mechanic for inspection and repair. The manufacturer was notified and informed the contact that the vehicle did not fall under the federal safety agency campaign id number 07v152000 (fuel system, gasoline:delivery:fuel pump). The vehicle was not repaired. The approximate failure mileage was 160,000.

Filed Aug 8, 2013 · Fuel system · 168,000 miles · CO

Took vehicle in question to my mechanic due to starting issue and fuel smell. He diagnosed a significant fuel leak due to a cracked flange on the fuel pump. He found there was a recall for this exact problem for this exact make, model and year of volvo. Called volvo and they rejected request for recall repair due to VIN number not being included in recall. I believe this vehicle should be subject to the recall regardless of the VIN number because it has the exact same diagnosis as is described by the recall. The notion that a maker can exclude a vehicle which exhibits the problems to be fixed by a recall based on extraneous criteria is fundamentally flawed. The vehicle in question is unsafe to drive and there is a recall to fix the safety issue for the make, model and year in question. That the vehicle is excluded based on extraneous criteria is reckless regard for my safety and potential bystanders!

Filed May 21, 2013 · Engine, Fuel system · 160,000 miles · PA

Fuel pump leak , dealer told me it was recalled for cracked fuel pump under campaign # 07v152000. R176 and car is now too old to have free repairs I was never notified of recall and the car was purchased used but from a volvo new car dealer, can I be made whole?

Filed May 14, 2013 · Fuel system · 119,000 miles · NY

Tl* the contact owns a 2002 volvo s60. The contact stated that there were fuel fumes inside the vehicle. The vehicle was taken to the dealer for a diagnostic and it was found that there was a fuel pump leak. The vehicle was not repaired. The manufacturer was made of the failure. The contact referenced the federal safety agency campaign id number 07v152000 (fuel system, gasoline:fuel pump) however, the VIN was not included. The VIN was not available. The failure mileage was 119,000. The current mileage was 120,000.

Filed Sep 24, 2012 · Fuel system · 107,000 miles · TX

I am a resident of texas. I just bought a 2002 volvo s60 about three months ago, and I've noticed a strong fuel smell in and around car. There is a leak in the fuel pump and when car is parked, fuel forms a puddle under car. It is extremely dangerous to drive a car in this condition, both for myself but also for the general public. I searched online about this issue and found the following recall information from the federal safety agency website: make: volvo model: s60 model year: 2002 manufacturer: volvo cars of n.a. Llc. Mfr's report date: dec 17, 2009 the federal safety agency campaign id number: 09v483000 the federal safety agency action number: pe09039 component: fuel system, gasoline:delivery:fuel pump recall states that as remedy for this issue: "dealers will inspect the fuel pump installed in the vehicle, and if necessary replace the fuel pump with a part of a modified design. This service will be performed free of charge. The safety recall began on january 15, 2010. " however, when I contacted roger beasley volvo of austin, tx, I was told I would have to pay for the repair to the tune of $720.

Filed Sep 18, 2012 · Fuel system · 155,000 miles · WA

Tl* the contact owns a 2002 volvo s60. While the vehicle was parked, the contact smelled a strong odor of fuel inside and outside of the vehicle. There was no fuel seen leaking on the ground. The failure also occurred when the vehicle was in operation. The vehicle was taken to an authorized dealer. There was a recall associated with the federal safety agency campaign id number 07v152000 (fuel system, gasoline:delivery:fuel pump); however the contact's VIN was ineligible fro repairs under the recall campaign. The vehicle had not been repaired. The manufacturer was notified of the defect and informed the owner that he was responsible for the repair expense. The approximate failure mileage was 155,000. Updated 10/10/12*cn updated 10/17/12

Related recalls

Fuel system, gasoline: delivery: fuel pumpReported December 18, 2009 · 158,733 vehicles affected
What is wrong
Volvo is recalling certain model year 2001-2005 s80, model year 2001-2004 v70, s60, xc70 and model year 2003-2005 xc90 vehicles sold in or registered in the states of alabama, arizona, arkansas, california, florida, georgia, hawaii, kentucky, louisiana, mississippi, nevada, new mexico, north carolina, oklahoma, south carolina, tennessee, texas, utah, virginia and the u.s. Territories. When exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange.
Risk
If the condition occurs vehicle owners may notice fuel smell and/or fuel leak which, in the presence of an ignition source, could result in a fire.
Remedy
Dealers will inspect the fuel pump installed in the vehicle, and if necessary replace the fuel pump with a part of a modified design. This service will be performed free of charge. The safety recall began on january 15, 2010. Owners may contact volvo at 1‑800‑458‑1552.

Recall number 09V483000 · Recall details

Fuel system, gasoline: delivery: fuel pumpReported April 5, 2007 · 2,310 vehicles affected
What is wrong
On certain vehicles originally sold in or currently registered in the states of arizona and nevada, due to the combination of fuel quality and climate conditions, the fuel pump may, in certain cases, experience a reduced functionality. The most common symptoms would be fuel odor.
Risk
Fuel leakage in the presence of an ignition source could result in a fire.
Remedy
Dealers will replace the fuel pump free of charge. The recall began on july 10, 2007. Owners may contact volvo at 1‑800‑458‑1552.

Recall number 07V152000 · Recall details

Questions about the 2002 Volvo S60 fuel pump

Is fuel pump failure a common problem on the 2002 Volvo S60?

34 of 186 owner complaints about the 2002 Volvo S60 (18%) mention fuel pump failure. The model year with the most reports is 2001.

Is there a recall or service bulletin for this on the 2002 Volvo S60?

There are 2 recalls and 0 service bulletins for the same area of the car. Check them below with your VIN.

Other symptoms on the 2002 Volvo S60

Fuel smell 36Fuel leak 17Stalling 12Check engine light 11Won't shift 9Tire blowout 9Airbag light 7Door locks 6Fuel gauge 5

All model years of the Volvo S60

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