Volvo S60 fuel pump problems

Filed Dec 19, 2024 · Fuel system · 20,000 miles · NC

The contact owns a 2024 Volvo S60. The contact stated while driving approximately 45 MPH, a message stating that the propulsion system was reduced was displayed, and the vehicle came to a complete stop in the middle of the road, nearly causing a crash. Additionally, the steering wheel seized, the gear shift indicator light turned off, and the four wheels seized while the engine continued to run. A Police Officer arrived at the scene and directed traffic to prevent a crash. The vehicle was towed to the nearest dealer, where it was diagnosed with fuel pump failure. The dealer replaced the fuel pump and informed the contact that the vehicle had been repaired. The contact informed the dealer that he felt unsafe driving the vehicle because the steering wheel and the wheel had seized while the engine was still running, which prevented the contact from pulling to the side of the road. The dealer informed the contact that no other failure was found and that the vehicle operated as designed. The dealer towed the vehicle to the residence, and the contact had not driven the vehicle since the failure. The manufacturer was notified of the failure and of the safety concerns but advised the contact that the diagnostic report from the dealer only showed a failure with the fuel pump. No further assistance was provided. The failure mileage was approximately 20,000.

Filed Nov 30, 2022 · Fuel system · VA

Starting Sunday November 27 my car started dripping gasoline on the floor, on the driver side near the rear wheel. Immediately I took it to Volvo dealer Wynne in Hampton, VA. The service specialist told me there was not any existing recall for that issue and let me go. That night I put under the leak a flat pan. That night I collected one gallon in about 8 hours. I called Volvo cars USA [XXX] explained me the car have been fixed for the campaign #09V483000 in September 14, 2010. I own the car since 2015. I asked her if the recall should be possible to do it again at no cost for me, because it falls under Safety due to the fact the car may get in fire due to the leak of gas. She asked me to go back again to Wynne Volvo dealer and tell to the service specialist that I talked to them and if they wouldn't repair my car I could open a case with Volvo Cars USA. The service specialist told me I could leave the car for inspection, but I would be responsible for at least $180 to get and estimate, but never said that they would fix it under the safety recall number 09V483000 for vehicles sold or registered in the states with hot climate like Virginia. The recall started in January 15, 2010. It covers the fuel pump that can develop cracks in the fuel pump flange. The technician said the repair they did under the recall was replacing an O-Ring gasket only not the fuel pump. The person I talked to in Service is [XXX] with Title Service Advisor. Phone number [XXX]. I called again today Wednesday November 30, 2022 to Volvo Cars USA they said they can not promise to wave the repair because they need first that I pay $180 for a car diagnostic of the issue. They would probably accept to pay part of the total charge but they would be doing it at good will. I don't have $180 to pay upfront for a safety recall that it didn't last but only 12 years. The Safety recall is valid as long as the car is in service, it doesn't matter if I am or not the first owner. INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA)

Filed Jul 15, 2021 · Fuel system · CA

I had a 2008 volvo s60 and now i have a 2013 volvo s60. And the same exact thing happened with both of them. Both cars had more than half a tank of gas and while driving on the freeway they started to stutter and then the car just shut off while i was driving. I was lucky to be close to an exit and i had to let the car role on nuetral till i was safe away from any traffic. If i want close to an exit you can just imagine what would of happened. When i tried to turn the car on it wouldn't start anymore. I have done knowledge on working on cars and new it was a fuel problem. Upon checking i noticed that the fuel rail didn't have any fuel pressure. On my 2008 the problem was the fuel pump module. On my 2013 its a newer car so i don't really know much about it. Only had it for 2 weeks. And now it got towed and is at the dealer where i bought it from to get checked by their mechanic. There must be a problem with s60's to have happened to both s60's I've owend.

Filed May 7, 2021 · Fuel system · WA

Terrible gas smell every time I drive it. I got someone to check it out, there is gas leaking from the fuel pump. This person put some putty over the leak which stopped the smell but this is not safe. I see a recall for the fuel pump but it says my car doesn't have a current recall.

Filed May 20, 2020 · Fuel system · 81,300 miles · NJ

There was one incident that my car was not accelerating on the highway. The car would stall for a bit and when I tried to maintain the same speed I was going at, I would press the gas pedal and the speed would not change, it continued to slow down. Fortunately, I was able to pull over to the side of the highway and put my car on park. This when I put the car in neutral to check the RPM, to see if the gas was working. The RPM would go up every time I pressed on the gas pedal. From there, I turned my car off and on, and tried to see if the car was able to accelerate. Once I turned the car back on, the check engine light had turned on. I managed to get home from work driving on the left lane and at a slow speed. That is when I scheduled an appointment with my mechanic. The following day, the mechanic had found out that there was an issue with my fuel pump, there was not enough pressure. Upon doing some research on the issue, I had found out that the federal safety agency had reported a recall with the same issue for the same model and year of my car . I searched my VIN number to see if my car fell under the recall period listed on the website, and it had reported only a door latch issue and not the fuel pump. I would like the federal safety agency to investigate further into the issue with the fuel pump, more specifically, determine whether or not the time period for issue stated under the recall needs to be extended even further.

Filed Aug 12, 2019 · Fuel system · 85,000 miles · VA

The low pressure fuel sensor on these vehicles is known by manufacturer to fail. This failure can cause hard start conditions, taking over 5 seconds at times to start the vehicle. The main danger of this comes from the fact this is a vehicle equipped with auto stop/start technology. I have experienced near misses due to coming to a stop at a stop sign and then taking over 5 seconds on occasion for the vehicle to restart the engine. On vehicles with worn fuel pumps this issue could manifest as loss of power under heavy engine load, such as climbing a hill or accelerating from a stop. The failure mode is open circuit, meaning at some point prior to failure there is also a chance of high resistance which on a fuel system component could lead to excessive heat and fire. The manufacturer is aware of the issue and has issued an extended warranty for the part was offered for 8 years 80,000 miles. I do not believe this is an appropriate response and a recall should be issued for the part due to its safety related consequences.

Filed Jun 28, 2019 · Fuel system · TN

A few months back, this vehicle was leaking gasoline from the area of fuel pump. The fuel pump is located under the rear seat of the vehicle, so there was also a strong odor inside the car. The vehicle fuel tank was filled just prior to this happening. So, for 20 miles, myself and my wife were subjected to gasoline fumes, and at the same time, raw gasoline was spilling underneath the car while driving. My repair shop diagnosed, and repaired car by installing a new fuel pump. After further investigation , I have found that volvo cars did recall, and repair some models of 2003 and 2005... Even my 2004 was reimbursed for this. I believe that volvo knows that's there is a part defect, not a part failure... This is a stationary, hard composite plastic that is the same culprit as the earlier years involved. I am asking the federal safety agency to further investigate volvo cars to insure that no one else has this scare. It could have been catastrophic for myself and all others on the roads that day

Filed Apr 25, 2019 · Fuel system · 220,000 miles · NJ

Tl* the contact owns a 2001 volvo s60. The contact stated that the vehicle was leaking fuel from the top of the fuel tank and fuel pump. The contact called the manufacturer after researching the failure and was informed that there was no recall. The manufacturer further stated that the failure occurred in states in warmer zones than the contact's state, and disconnected the call. The vehicle was not taken to a dealer for diagnostic testing or repairs. The failure mileage was 220,000.

Filed Oct 25, 2018 · Fuel system · 134,000 miles · WA

Tl* the contact owns a 2002 volvo s60. The contact smelled a fuel odor inside and outside of the vehicle. The vehicle was taken to an independent mechanic who diagnosed that the fuel pump was fractured. The vehicle was not repaired. The dealer and manufacturer were not notified of the failure. The failure mileage was approximately 134,000.

Filed Sep 2, 2018 · Fuel system · 120,000 miles · NJ

Fuel leaking from tank (most likely top of tank), when fuel pump is operating. Upon some search, I found that there was a recall for this problem for the s60 from 2001 to 2009. But for some reason my VIN is not covered. Seems like there's some loophole that they managed to use, why not all vins should be covered. Its clearly a very dangerous failure.