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2005 Workhorse W22: brake failure

5 of the 21 complaints about the 2005 Workhorse W22 describe brake failure.

owner complaints
5
of this car's complaints
24%
recalls
1
Is there a fix? There is 1 recall for this area of the car. See below

Brake failure by model year

What owners say

Filed Nov 17, 2010 · Brakes · MD

2005 workhorse w22 chassis. Winnebago adventurer. Consumer states brake failure *tgw the consumer stated in september 2009 while driving, the brakes failed for the first time. The consumer and his wife began to smell the brakes burning. The ABS light illuminated, the front wheels were too hot to touch and the rear wheels were hot as well. The rv was taken to a local workhorse facility. They replaced a cracked caliper, but did nothing to the brakes. In august 2010, the brakes failed again. The rv was towed to a workhorse facility. They replaced the front calipers, front center caps and three ABS sensors. A claim was submitted to workhorse, but the it was denied. Workhorse stated the brake failure was not recall related.

Filed Sep 20, 2010 · Brakes · 11,990 miles · TN

Letter from congressman davis on behalf of constituent requesting a recall on his 2006 fleetwood that he purchased from rv service & accessories of tennessee (dot/I 2010-2160-respond to rockwood, tn office) *tgw the consumer experienced complete brake failure at 11,990 miles. The consumer stated other chassis models were recalled, but not his model.

Filed Sep 16, 2010 · Brakes · 7,126 miles · FL

Tl*the contact owns a 2005 holiday rambler admiral se motor home with a workhorse w22 chassis. While driving 40-45 MPH he engaged the brakes and the pedal went to the floor. He pumped the brakes and the vehicle slowed down. He also smelled something burning inside the vehicle. He later determined that the smell was coming from the rear brakes. The vehicle was taken to an authorized dealer who replaced the rear brake calipers. The dealer also informed him that the failure was caused by the brakes freezing. The contact does not feel safe driving the vehicle. He referenced recall 09v110000, service brakes, hydraulic. He stated that the manufacturer would not reimburse him because his vehicle was repaired in august 18,2007 and they did not take responsibility for the repairs until november 16, 2007. The failure mileage was 7,126 and the approximate current mileage was 10,000.

Filed May 21, 2010 · Brakes · 21,591 miles · FL

Tl* the contact owns a 2005 workhorse w22 rv. The contact stated that he received an interim recall notice from workhorse to address the brake failure over a year ago (the federal safety agency campaign id number: 09v110000: service brakes, hydraulic). While driving 40 MPH, the contact smelled a burning odor and within a few minutes noticed smoke on the front drivers side of the vehicle. The contact was able to safely drive onto the emergency lane and confirm that the right front wheel was on fire. The manufacturer was contacted and stated that the recalled repair parts were not available. The vehicle was towed to a local repair shop. The manufacturer advised the contact that he would be reimbursed for any repairs that were made to correct the failure. The failure mileage was approximately 21,591 and the current mileage was 24,791. Updated 7/26/10 *cn the consumer stated the right front caliper smoked profusely, but did not catch fire. Updated 08/09/10

Filed Jul 21, 2009 · Brakes · 22,361 miles · FL

Workhorse has a safety recall on the brake system on certain motor homes. My motor home is part of the recall. Last week my brakes overheated and I had no brakes. I called workhorse and they agreed that the failure was due to the recall. However,during the repair process they are saying certain parts are maintenanence parts and are the customers responsibility even though the failure was due to excessive heat buildup. An example is the brake fluid, which brakes down under high heat conditions. They say it is a maintenance item because the brakes should be bled once a year (this is not in the maintenance manual). This procedure loses an ounce of break fluid and does not require a complete purge of the break system, which is required when the brake fluid is exposed to excessive heat. Also the rotors are considered a maintenance item when changing the brake pads. During this repair process the rotors are not covered, even though they have obvious damage, unless they are starting to disintegrate. I believe if these items need to be replaced due to excessive heat damage they should be covered by the recall and not be considered maintenance items and customer resopnsibility. I am fully aware of normal maintenance procedures and keep the maintenance on my motor home current. I just don't believe I should be responsible for maintenance items when they fail due to a manufacturing defect.

Related recalls

Service brakes, hydraulicReported April 3, 2009 · 48,876 vehicles affected
What is wrong
Navistar is recalling certain model year my 2001-2008 workhorse w20, w21 and w22 chassis and certain model year 2009 through 2011 monaco rv admiral, arista, monarch, and riptide recreational vehicles equipped with axles that include bosch zops or zoht pin slide hydraulic disc brakes. When combined with occasional or seasonal vehicle operation may experience calipers sticking in the applied position. This can result in abnormal heat generation at the wheel end causing brake drag. The driver would normally have warning of the brake drag if undetected by the driver.
Risk
The temperature increase at the wheel end can eventually lead to soft pedal conditions due to brake fluid boil, and possible extended stopping distance increasing the risk of a crash.
Remedy
Workhorse dealers will replace all four bosch brake caliper assemblies free of charge. The safety recall began on september 16, 2010. Owners may contact workhorse at 1‑877‑246‑7731.

Recall number 09V110000 · Recall details

Questions about the 2005 Workhorse W22 brake failure

Is brake failure a common problem on the 2005 Workhorse W22?

5 of 21 owner complaints about the 2005 Workhorse W22 (24%) mention brake failure. The model year with the most reports is 2003.

Is there a recall or service bulletin for this on the 2005 Workhorse W22?

There is 1 recall and 0 service bulletins for the same area of the car. Check them below with your VIN.

Other symptoms on the 2005 Workhorse W22

Overheating 7

All model years of the Workhorse W22

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