The engine intake tract, PCV infrastructure, and the main lower engine wiring harness loom failed due to improper reassembly during Federal Safety Recall 24V‑608. The technician left the main intake coupler completely loose and spinning freely by hand, and left the MAF sensor crooked. This introduced a massive unmetered air leak and severe vacuum leaks. Simultaneously, the technician over-tensioned, pinched, or damaged the Cylinder 2 wiring loom components. The vehicle is currently parked dead and untouched at my residence, and it is 100% available for immediate federal or corporate inspection.The unsealed intake tract and damaged wiring harness caused the engine to run dangerously lean at highway speeds. This resulted in sudden, violent engine shuttering, rapid deceleration, severe mechanical engine knocking, and a terminal Cylinder 2 misfire. This component failure caused an immediate loss of vehicle propulsion on a high-speed public highway, creating an extreme risk of a high-speed collision and leaving the vehicle completely disabled. The issue has not yet been physically inspected by a third party because the vehicle is unsafe to drive. I went to the originating dealer (BMW of Henderson) in person on July 16, 2026, to coordinate a safety re-inspection under an active BMW North America Corporate Case. Dealership management actively obstructed the safety process, gave technically impossible justifications regarding the recall execution, and flatly refused to dispatch a complimentary flatbed tow. They attempted to hold the safety re-inspection hostage behind out-of-pocket customer towing costs and upfront retail diagnostic fees. There were 0 mechanical warnings or symptoms prior to the recall. The vehicle was meticulously maintained with 5,000-mile oil changes and a perfectly tight timing chain. The severe drivetrain malfunction warnings, violent front-end shaking, and terminal engine knocking appeared after picking up my car.
BMW 328I misfire problems
26 of the 2,584 owner complaints about the BMW 328I describe misfire or rough idle, most of them for the 2008 model year.
- owner complaints
- 26
- worst model year
- 2008
- typical mileage
- 90,000
By model year
Often reported together
Stalling 11Check engine light 9Overheating 3Headlights 3Engine failure 3Won't shift 2Fire or smoke 2Won't start 1
What owners say
Check engine light came on and car began to slow down on the expressway going 45 mph. My car now does not start and will not turn over. Before all of this happened my car was misfiring and a warning came up saying Engine Oil pressure Low. I just received an oil change a week prior. Now my car doesn't work and I cannot drive it at all. BMW said my timing Chain is broken and I have an oil leak. I will need a new engine. My mechanic said my entire engine needs to be replaced.
My vehicle was not included in BMW Recall "23V‑707: Replace Vanos Adjustment Unit Screw Connection" but has suffered the same failure described in this recall. My VANOS adjustment unit screws came loose and caused my engine to completely stall in the middle of traffic on a very busy road [XXX] ). I lost some braking ability and narrowly avoided a major collision. I've been having issues with misfires related to my VANOS system and today I found that despite being told my vehicle wasn't affected by the recall, it is experiencing the same issue as the recall above mentioned. My vanos adjustment unit bolts on both exhaust and intake sides of the engine were all much more loose than factory specification, so much so that I was able to remove 6 of them with my fingers alone. I think there should be a full safety recall on this issue as it seems to affect a much wider variety of cars than initially thought. I was able to re-tighten them to factory specs, but I have no confidence that it will stay that way. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
My vehicles check engine light came on, and the car started to misfire and idle hard when driving. Jack Furrier Tire and Auto ran the code, and it came back with peoblems with the cam shaft. I brought it to BMW, and VANOS bolt (recall) code was confirmed, but they told me it was a problem with internal piece missing from the oil filter. I asked if the car was safe to drive, and they confirmed and also told me the car is having other mechanical issues I should be aware of. The service agent described possible future problems with transmission and told me that there was no remedy available for recall yet, so I need to wait. I paid to have oil filter replaced. A week later, I was driving myself to work and my daughter to daycare when the car began to stall out and misfire in traffic. After bringing it back to the dealership, they replaced 1 spark plug free of charge and advised me that the car was coming back with other codes. I addressed the safety risk and the continued mechanical breakdown of the car systems if I continued driving it, and I was encouraged to trade the vehicle somewhere. I will attach an email I sent detailing further frustration I have experienced with BMW. After speaking with customer relations, I received the same reply, which is yes, there is a safety risk it is minimal and unfortuanly, there is no remedy available yet. The following was my reply when asked to complete customer survey: I am getting no help with a car that has a recall on it and being told the exact thing at every level I have presented my legtimate concerns. With no viable or reasonable options. I basically have to continue driving my car and risk car further breaking down and put my family's safety at risk with hope that "it's low probabilty". Somehow, these are my only options on a vehicle with a recall.
The contact owns a 2010 BMW 328I. The contact received notification of the federal safety agency Campaign Number: 23V707000 (Engine and Engine Cooling) however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that while his girlfriend was driving 45 MPH, the contact heard a whistling sound coming from the engine compartment with an engine misfire. The contact's girlfriend drove the vehicle to a nearby parking lot and turned the vehicle off. The vehicle was then driven to the residence. The dealer was made aware of the failure but confirmed that parts were not yet available. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 150,794.
On all e90 series 3 (2008 bmw 328i), the pcv valve fails and is welded into the valve cover, thus if it leaks or gets cracks in the orange membrane, it will cause car to stall.. I almost crashed 2x and this part should be recalled..it affects the fuel air ratio in bmw e90, and the car will run lean and not receive enough gas as air is leaking from the broken membrane in the pvc valve. Bmw will throw engine codes with lit check engine light on dash. This should be a recall as the whole valve cover has to be replaced to replace a defective $10 pcv valve which is ludicrous...the dealer charges thousand dollars and up to replace a ten dollar part. The car has rough idle and will stall, creating a dangerous driving situation and fatal accident . Please recall to have bmw dealer fix these plastic pvc valves on e90s...I have enclosed pic of the valve ..it also has a spring but the plastic orange mebrane cracks, breaks and leaks air inside valve, causing check engine codes, rough idle and stalling of vehicle.. The valve is located on top of valve cover, welded into valve cover. Please help..thank you state florida p.s. Heat causes the pcv membrane to crack more~~pic enclosed of pcv valve its welded into top valve cover..no other car has a pcv valve mounted this way so whole valve cover needs to be replaced~ thank u
I've had my car for less than a year, and started having issues with my engine around cold weather season. I would constantly get a light signal on the dashboard indicating that my engine needs coolant due to it overheating, although my car remained up-kept with coolant and fluids. there were times where I had to stop my car on the road due to an extensive amount of smoke and burning odor coming from the engine compartment, after being serviced a numerous amount of times, the only issue found was in regards to my engine overheating, and supposedly fixed by adding more and more coolant. eventually my engine gave out after taking a short 30 minute trip to my parents home on thanksgiving day. Now that a recall has been placed on my vehicle, I have an understanding that a PCV valve heater malfunction can cause an engine to overheat, and when not repaired, it can cause unrepairable damage to an engine. I also have an understanding that a valve heater malfunction can cause coolant to leak out, resulting in the engine overheating regardless of how much coolant is put in it. I have an understanding that a bad PCV valve heater can result in a rough idle, engine stuttering, and a drop in fuel efficiency, all of which I've dealt with. I've reached out to my local BMW shop in regards to this recall, and they refuse to even take in my car to look at it being that my engine is already no good, although the reason for my engine going out is most likely due to this recall. my car is sitting with a faulty PCV valve heater and the damage that its done to my engine, and the BMW shop of macon is telling me that this recall has nothing to do with my car without even looking at it, when I know for a fact the issues I've had with my car relates to the recall.
The contact owned a 2008 BMW 328I. The contact stated while driving at an undetermined speed, there was smoke coming from the vehicle. The contact stated that the vehicle overheated. The check engine warning light was illuminated. The contact stated that the engine was misfiring. The vehicle was taken to the local dealer to be diagnosed. The contact was informed that the PCV valve heater was melted. The vehicle was not repaired. The contact stated that the failure was related to the federal safety agency Campaign Number: 22V119000 (Engine and Engine Cooling). The contact stated that the vehicle had since been sold. The manufacturer was not notified of the failure. The failure mileage was approximately 114,000.
The timing chain went out. Warranty was extended to 70,000 miles or 7 years, but this is outside the range of many of the incidences, including mine. I'm getting multiple misfires and you can hear the timing belt when the engine starts, if it starts.
The car is experiencing rough idles and an imbalance in the overall performance. The PCV valve is not allowing enough air to return to the combustion chamber, creating a rough idle as the levels are imbalanced. It’s also causing a lean air to fuel mixture, oil leaks and increased fuel consumption. The PCV valve hoses became blocked by built-up moisture causing high pressure to be built up in the engine crankcase. The only way for this high pressure to escape is up through the cylinders and out of the gaskets, thus causing the gaskets to lose their seals. Oil is now able to leak out of the gaskets because the seal has been ruptured. I’ve already spent thousands of dollars on services including gasket changes.
Related recalls
Engine and engine cooling: exhaust system: emission control: crankcase (PCV)
- What is wrong
- BMW of North America, LLC (BMW) is recalling certain 2008-2011 128i and 2007-2011 328i, 328xi, 328i xDrive, 525i, 525xi, 528i, 528xi, 530i, 530xi, X3 3.0si, X3 xDrive30i, X5 xDrive30i, Z4 3.0i, Z4 3.0si and Z4 sDrive30i vehicles. The heater for the positive crankcase ventilation (PCV) valve may short circuit.
- Risk
- An electrical short can cause the parts within the PCV valve to melt, increasing the risk of a fire, even when the vehicle is not in use.
- Remedy
- BMW will notify owners, and dealers will replace the PCV valve heater, free of charge. Interim letters were mailed on November 27, 2017. Owners will receive a second notification by the end of October 2018. Owners may contact BMW customer service at 1‑800‑525‑7417.
Recall number 17V683000 · Recall details
Engine and engine cooling: engine
- What is wrong
- BMW of North America, LLC (BMW) is recalling certain model year 2010-2011 128i Coupe, 128i Convertible, 328i Sedan, 328i xDrive Sedan, 328i Coupe, 328i Convertible, 328i Sports Wagon and Z4 sDrive 30i, 2011-2012 135i Coupe, 135i Convertible, 335i Sedan, X5 xDrive 35i, and X6 xDrive 35i, 2011 335i xDrive Sedan, 335i Coupe, 335i Convertible, 528i Sedan, 535i Sedan, 535i xDrive Sedan, X3 xDrive 28i, and X3 xDrive 35i, 2010 X3 xDrive 30i, and X5 xDrive 30i, 2012 640i Coupe, and 640i Convertible and 2010-2012 535i Gran Turismo vehicles. In the affected vehicles, the bolts that secure the housing for the variable camshaft timing adjustment (VANOS) unit can loosen over time and may possibly break.
- Risk
- If the bolts loosen or break the engine may have reduced power or stall. An engine stall increases the risk of a crash.
- Remedy
- BMW will notify owners, and dealers will replace the four VANOS housing bolts for both VANOS units (intake and exhaust), free of charge. In addition, owners of approximately 170,172 model year 2010-2012 BMW vehicles equipped with inline 6 cylinder engines not covered by this recall, will receive an extended warranty to address this condition. The recall began on September 24, 2014. Owners may contact BMW at 1‑800‑525‑7417.
Recall number 14V176000 · Recall details
Questions about the BMW 328I misfire
Which BMW 328I years have misfire or rough idle problems?
The model years with the most reports are 2008 (6 complaints), 2011 (6 complaints) and 2010 (5 complaints).
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