A fuel leak around at the fuel pump flange. Leaking around the support ring installed by the previous remedy. I contacted a dealer several times, but they have been unable to remedy due to no parts since April 2021. I also contacted [email protected] and they said "at this time the remedy for the recall: 20V‑471 is available; however, the parts are on backorder for all models. We currently don't have an eta we can provide." BMW has failed to prepare sufficient replacement parts and they are unable to remedy for 20V‑471 in a timely manner.
2007 BMW R1200 RT: fuel leak
14 of the 52 complaints about the 2007 BMW R1200 RT describe fuel leak.
- owner complaints
- 14
- of this car's complaints
- 27%
- typical mileage
- 36,000
- recalls
- 2
Is there a fix? There are 2 recalls for this area of the car. See below
Fuel leak by model year
What owners say
I was riding my motorcycle on the interstate when I noticed the smell of gasoline. Upon arrival home I determined that pressurized fuel was leaking from the fuel pump outlet connection, specifically the threaded boss into which the quick disconnect fitting screws. When I turned on the ignition and energized the fuel pump, gasoline ran out of the connection and down onto the engine. A search of the internet revealed that this is a known problem with this fuel pump which is used on numerous models of bmw motorcycles. Further, a new replacement pump now has a metal reinforcement around the threaded boss, which indicates that bmw is aware of the original design flaw. Fuel leaking onto a running engine is clearly a fire hazard.
After smelling gas after a short stop I discovered that the fuel pump discharge flange had 7 cracks where fuel was leaking and filling the cavity at the top end of the fuel pump. After conducting some research, I understand that this is a known defect and special after market clamps have been designed and sold to make the repair, avoiding a complete replacement of the fuel pump.
The plastic connection for the fuel pump cracked and started to leak fuel. This is a fire hazard. I looked on line and see this is a problem on bmw motorcycle's. The fuel leaks onto the hot engine and could cause a fire while riding. This is a factory defect and all bmw motorcycle should be recalled before someone is injured.
Riding at about 50 MPH, my passenger asked to pull over, "we are leaking something". I pulled over and inspected the bike, we were leaking fuel from the fuel pump. Fuel was leaking down the faring & on to my left pant leg and boot. I immediately took the bike in to the bmw motorcycle shop for inspection & repair.
While I was backing my motorcycle into the garage I smelled a strong odor of gasoline. As I dismounted I noticed a liquid dripping on the ground next to the left exhaust pipe which turned out to be gasoline. I removed the body panels to investigate and found a puddle of fuel on top of the fuel pump assembly. Further investigation revealed fuel leaking from the boss that holds the female fuel line quick disconnect. I removed the female quick disconnect and reapplied fuel resistant sealant to it and let it sit overnight, thinking that was the problem. I reconnected the fuel line and pressurized the system. It still leaked only worse now. When I attempted to tighten the fitting a bit gas actually squirted out of the joint between the fitting and the boss. This caused me to investigate further and discover that the were 4 to 5 small cracks in the boss on the fuel pump assembly where the fuel pressure line female quick disconnect screws in. Being that the fuel pump assembly sits about the left exhaust pipe where it comes out of the cylinder head a gas leak from this area is a fire hazard. I shudder to think of what would have happened if one of those drops of gasoline had dripped on my exhaust pipe.
Cracked boss/molded fitting on fuel pump/sending unit on fuel tank, leaking fuel.
Cracks exist on fuel pump flange identical to those reported in pe12-036. There are numerous cracks around the fuel pump flange that could lead to failure/fuel leak.
Traveling on I-44 east of joplin mo. Significant odor of gasoline. Found a safe place to pull off highway and saw fuel dripping from under the left fairing panel. Removed the panel to find puddles of gas in the fairing recess and the fuel pump recess. Wiped it all up and turned on the key, which started the pump and a strong stream of fuel was pumped out from a serious crack in the fuel pump plate at the fuel line fitting. The motorcycle was unsafe to ride so I called for a trailer, trailered the bike to kansas city, mo and engle motors. The entire fuel pump assy had to be replaced at a cost of $621.52. There is no question I was very lucky the motorcycle didn't catch fire while I was riding it. I called and filed a complaint to bmw with no response. I have receipts to prove the failure and witnesses. Bmw needs to own this failure and recall all these machines to insure no one dies as a result of this. Calling this a fire hazard is understating the problem.
Tl* the contact owns 2007 bmw r1200rt motorcycle. The contact stated there was a crack in the fuel pump causing the fuel to leak. When routine service was done on the vehicle when the mechanic noticed the fuel leak. The mechanic stated that the fuel pump needed to be replaced. The manufacturer was not notified. The failure mileage was 98,077.
As I was doing routine maintenance, I noticed several small cracks on the "flange" where the quick disconnect exits the tank. I used a ring clamp to close the cracks. I believe this to be potentially very dangerous, since leaking gasoline could easily run down the outside of the tank and end up on hot engine/exhaust parts, causing a fire...
The plastic electric fuel pump has developed cracks around a high pressure output fitting that carries fuel to the fuel injection system. It is possible to smell gas fumes around this area of the vehicle. There are stains on the pump that confirms the fuel leak. This leaky fitting is located within two inches of various electrical connectors used for engine management functions (fuel level, etc). All it takes is for a spark from these connectors to ignite gas fumes from the leaky connector to cause a vehicle fire. This is a fire hazard that could endanger the life of the driver as well as the vehicle itself. Most motorcycles are stored in closed garages and there is the potential of a fire, property loss or loss of life or an explosion if a motorcycle with this defect is parked nearby a gas water heater.
Related recalls
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- BMW of North America, LLC (BMW) is recalling certain 2009-2011 K1300 (S, GT), 2010-2011 S1000 RR, 2005-2011 R1200 (GS, GS Adventure, R, RT, S, ST), 2006-2010 HP2 (Enduro, Megamoto, Sport), 2005-2008 K1200 (R, R Sport, S, GT), and 2012 K1600 (GT, GTL) motorcycles that were repaired under recall 13V‑617 with the support ring remedy and where the fuel pump was not replaced at a later date. This recall involves the fuel pump, and also the auxiliary fuel pump as applicable. The affected motorcycles have a fuel pump flange that may crack, possibly resulting in a fuel leak while the engine is running.
- Risk
- A fuel leak in the presence of an ignition source can increase the risk of a fire.
- Remedy
- BMW will notify owners, and dealers will replace the fuel pump(s) with an improved version, free of charge. The recall began January 18, 2021. Owners may contact BMW customer service at 1‑800‑525‑7417.
Recall number 20V471000 · Recall details
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- BMW of North America, LLC (BMW) is recalling certain model year 2005-2011 model year R-model motorcycles, model year 2005-2012 K-model motorcycles, model year 2010-2011 S 1000 model motorcycles, and model year 2006-2010 HP2 motorcycles. In the affected motorcycles, the fuel pump flange (and the auxiliary fuel pump flange if equipped) could develop cracks and leak fuel.
- Risk
- A fuel leak in the presence of an ignition source may result in a fire.
- Remedy
- BMW will notify owners, and dealers will either reinforce the fuel pump flange or replace the pump, as necessary, free of charge. The recall began on April 16, 2014. Owners may contact BMW customer relations at 1‑800‑525‑7417 or email BMW at [email protected].
Recall number 13V617000 · Recall details
Questions about the 2007 BMW R1200 RT fuel leak
Is fuel leak a common problem on the 2007 BMW R1200 RT?
14 of 52 owner complaints about the 2007 BMW R1200 RT (27%) mention fuel leak. The model year with the most reports is 2006.
Is there a recall or service bulletin for this on the 2007 BMW R1200 RT?
There are 2 recalls and 0 service bulletins for the same area of the car. Check them below with your VIN.
Other symptoms on the 2007 BMW R1200 RT
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