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1991 Chevrolet Astro problems

The most common problem on the 1991 Chevrolet Astro is brakes. It has 1.5 times the complaints of a typical Astro model year.

Typical year1.5x the typical complaints
Owner complaints
95
Recalls
3
Service bulletins
9
Worst area
Brakes
Fuel economy
16-17mpg

The worst 1991 Chevrolet Astro problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

Problems by type

Tap a problem to see which part fails, at what mileage and in which other years.

  • Brakes
    44
  • Body
    10
  • Electrical
    8
  • Seat belts
    7
  • Steering
    5
  • Transmission
    5
  • Tires
    4
  • Locks
    3
  • Seats
    3
  • Suspension
    3
  • Acceleration
    2
  • Engine
    2
  • Lights
    2
  • Visibility
    2
  • Wheels
    1

Specific symptoms reported on the 1991 Chevrolet Astro

ABS 23Brake failure 15Door locks 5

Recalls 3

SeatsReported November 16, 1993 · 604,207 vehicles affected
What is wrong
The recliner mechanism and the seat frame may have foam and/or vinyl between them, creating a "soft" joint. This "soft" joint results in lower than specified bolt torque which leads to joint looseness, causing bolt fatigue and eventual bolt failure.
Risk
If bolt failure occurs to the driver's seat, it wouldallow the seat back to suddenly recline, and could result in loss of vehiclecontrol and a vehicle crash without prior warning.
Remedy
Dealers will remove the foam and/or vinyl from between the recliner mechanism and the seat frame "soft" joint and replace the recliner bolts.

Recall number 93V187000 · Recall details

Seat belts: front: anchorageReported September 20, 1991 · 4,842 vehicles affected
What is wrong
Seat belt anchorage bar for rear sofa failed to sustain loads required by fmvss 210.
Risk
Vehicles would not comply with fmvss 210.
Remedy
Replace noncomplying sofa bar with bar that meets requirements.

Recall number 91V164000 · Recall details

Seat belts: front: anchorageReported June 14, 1991 · 185 vehicles affected
What is wrong
The seat belts for the front and mid-ship seats did not rest on pelvis as required by fmvss 209.
Risk
Seat belts may not restrain seat occupant, and couldinjure the seat occupant in the event of a sudden stop or accident.
Remedy
Relocate seat belt anchor bolts to adjust belts for seat locations.

Recall number 91V102000 · Recall details

See all 3 recalls for the 1991 Chevrolet Astro

Defect investigations

Instrument panel/dash electrical fireOpened June 12, 1997, closed November 26, 1997

Alleged electrical fires may occur in the dash area while the subject vehicles are being operated or while parked.

PE97025

Seat back bolt breakageOpened June 24, 1992, closed November 19, 1993

There is no summary currently available

EA92022

Apv firesOpened June 9, 1992, closed June 25, 1992

Apv fires

DP92012

Brake failureOpened June 10, 1991, closed June 30, 1992

===

EA91028

Brake failureOpened February 22, 1991, closed June 10, 1991

There is no summary currently available

PE91052

Technical service bulletins for the 1991 Chevrolet Astro 9

Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.

1991 Chevrolet Astro fuel economy

Official EPA estimates in miles per gallon (MPGe for electric). Ranges cover trims that share the same engine.

EngineDriveCityHighwayCombined
4.3L 6‑cyl4WD14-1518-2016-17
4.3L 6‑cylRWD152016-17

What 1991 Chevrolet Astro owners say

Most recent owner complaints, unedited.

Filed Dec 2, 2019 · Brakes · 258,900 miles · CA

Beginning about a year ago, have had intermittent hard pedal when braking. Occurs rarely, without warning. No ABS light seen but suspect possible ABS malfunction. Pedal does not pulsate but a faint growling, grinding, or buzzing noise is heard. May be ABS motor cycling. During failure brakes are barely operative. Usually returns to normal operation after 2-3 pedal presses. Sometimes pulls sharply left, occasionally right, on brake application. There is no loss of power steering. Occurs most often at freeway speed but has also occurred at slower speeds. Has occurred both in sudden, hard braking and in very light use. Have had all power components, all rubber hoses, power steering pump, and both front wheel brake components professionally replaced. Vehicle has front disc/rear drum and hydroboost. Mechanic usually cannot duplicate the problem but has done so once and has no explanation for it. Seeking to learn possible reasons and cure.

Filed Jan 31, 2009 · Body · NV

The door handles on both the passenger and driver side broke off. The sliding side door lock engaged before the door fully closed breaking the locking mechanism. I have seen several astro as well as safari vans with missing handles. I am having trouble finding replacement doors.

Filed Jan 14, 2005 · Seat belts · NC

The driver's side seat belt retractor failed to retract on its own. The driver was able to contact the dealer for appointment. Please fill in additional information.

Filed Dec 17, 2004 · Seat belts · NC

Driver's side and passenger's side front and rear seat belt retractor failed to click in and hold. This problem occurred more than once and had not been resolved. Consumer contacted dealer on numerous occasions, but nothing was resolved. *ak

Filed Mar 15, 2004 · Body, Steering · TN

Consumer stated while driving pins in steering column sheared, causing steering to drop. Consumer had to pull to the side of the road and call a tow truck. Consumer had vehicle towed to his home, and repaired the problem himself. Also, door handles broke off, all almost at the same time, within a week apart. Consumer replaced them on his own.

Filed Jan 15, 2004 · Brakes · UN · crash

Repeated total failure of brake system resulting in three separate rear end accidents over 13 year period. Original owner. When braking for sudden emaergency stop,after initial braking begins, brake petal goes down to floor and brakes completely release, resulting in no brake stoppage of vechicle and susequent rear ending of vehicle in front. Dealer denies sytem record of brake failure after second occurrance. When heard about recall, dealer says does not apply in canada, and not applicable to the 1991 model year.

Filed Jan 15, 2004 · MO

Paint peeling off truck all over

Filed Nov 26, 2002 · Body, Lights · AL

The back double door will not open anymore. I can not get into the van to place my sons wheel chair into it. The space in the rear was the reason why I purchased the vehicle. The side door will no longer lock, and the interior light will not come on when the door is open. *ts *nlm **dimsii ivoq entry posted after 12-12-02 cut over to artemis**770142

Filed Aug 15, 2001 · Transmission · WI

While traveling and without any indication transfer case had broken away from frame of vehicle . Please provide further information.

Filed Feb 18, 2001 · Tires · WI

Both blowouts had the appearance (to a non-expert) of a tread separation problem. *ak (dot number: mkm3 trhr tiresize: p215/70r)

Used buying checklistWhat to check on a 1991 Chevrolet Astro before you buy

Compare the 1991 Chevrolet Astro

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Questions about the 1991 Chevrolet Astro

Is the 1991 Chevrolet Astro reliable?

Owners have filed 95 complaints about the 1991 Chevrolet Astro, 1.5 times a typical Astro model year.

What is the most common problem with the 1991 Chevrolet Astro?

Brakes, with 44 complaints. Next is body (10).

How many recalls does the 1991 Chevrolet Astro have?

3 recalls, covering seats and seat belts.

What year does the Chevrolet Astro have bad brakes?

The Chevrolet Astro model years with the most brakes complaints are 1995 (109 complaints), 1994 (97 complaints) and 1997 (67 complaints).

What gas mileage does the 1991 Chevrolet Astro get?

Official estimates for the 1991 Chevrolet Astro range from 16 to 17 mpg combined. The most efficient version (4.3L 6-cyl, 4WD) gets 14-15 city and 18-20 highway.

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