Beginning about a year ago, have had intermittent hard pedal when braking. Occurs rarely, without warning. No ABS light seen but suspect possible ABS malfunction. Pedal does not pulsate but a faint growling, grinding, or buzzing noise is heard. May be ABS motor cycling. During failure brakes are barely operative. Usually returns to normal operation after 2-3 pedal presses. Sometimes pulls sharply left, occasionally right, on brake application. There is no loss of power steering. Occurs most often at freeway speed but has also occurred at slower speeds. Has occurred both in sudden, hard braking and in very light use. Have had all power components, all rubber hoses, power steering pump, and both front wheel brake components professionally replaced. Vehicle has front disc/rear drum and hydroboost. Mechanic usually cannot duplicate the problem but has done so once and has no explanation for it. Seeking to learn possible reasons and cure.
The worst 1991 Chevrolet Astro problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
Problems by type
Tap a problem to see which part fails, at what mileage and in which other years.
- Brakes44
- Body10
- Electrical8
- Seat belts7
- Steering5
- Transmission5
- Tires4
- Locks3
- Seats3
- Suspension3
- Acceleration2
- Engine2
- Lights2
- Visibility2
- Wheels1
Specific symptoms reported on the 1991 Chevrolet Astro
Recalls 3
Seats
- What is wrong
- The recliner mechanism and the seat frame may have foam and/or vinyl between them, creating a "soft" joint. This "soft" joint results in lower than specified bolt torque which leads to joint looseness, causing bolt fatigue and eventual bolt failure.
- Risk
- If bolt failure occurs to the driver's seat, it wouldallow the seat back to suddenly recline, and could result in loss of vehiclecontrol and a vehicle crash without prior warning.
- Remedy
- Dealers will remove the foam and/or vinyl from between the recliner mechanism and the seat frame "soft" joint and replace the recliner bolts.
Recall number 93V187000 · Recall details
Seat belts: front: anchorage
- What is wrong
- Seat belt anchorage bar for rear sofa failed to sustain loads required by fmvss 210.
- Risk
- Vehicles would not comply with fmvss 210.
- Remedy
- Replace noncomplying sofa bar with bar that meets requirements.
Recall number 91V164000 · Recall details
Seat belts: front: anchorage
- What is wrong
- The seat belts for the front and mid-ship seats did not rest on pelvis as required by fmvss 209.
- Risk
- Seat belts may not restrain seat occupant, and couldinjure the seat occupant in the event of a sudden stop or accident.
- Remedy
- Relocate seat belt anchor bolts to adjust belts for seat locations.
Recall number 91V102000 · Recall details
See all 3 recalls for the 1991 Chevrolet Astro
Defect investigations
Instrument panel/dash electrical fire
Alleged electrical fires may occur in the dash area while the subject vehicles are being operated or while parked.
PE97025
Seat back bolt breakage
There is no summary currently available
EA92022
Apv fires
Apv fires
DP92012
Brake failure
===
EA91028
Brake failure
There is no summary currently available
PE91052
Technical service bulletins for the 1991 Chevrolet Astro 9
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- General motors: on all 1988-2009 full size chevrolet/gmc pickups, utilities and vans, the brake pedal will...
- Diagnosis of cracked or broken transmission case
- Window regulator motor does not fit
- Diagnostic information for intermittent transmission downshift, slip, busy/cycling tcc or noisy cooling fan
- Recall 91-C-50
- California recall - general motors has determined that certain 1991 c/k trucks, m/l and g vans with 4.3L...
- Cold engine knock
- Transmission extention seal leaks
- Oil pressure gauge reading concerns
1991 Chevrolet Astro fuel economy
Official EPA estimates in miles per gallon (MPGe for electric). Ranges cover trims that share the same engine.
| Engine | Drive | City | Highway | Combined |
|---|---|---|---|---|
| 4.3L 6‑cyl | 4WD | 14-15 | 18-20 | 16-17 |
| 4.3L 6‑cyl | RWD | 15 | 20 | 16-17 |
What 1991 Chevrolet Astro owners say
Most recent owner complaints, unedited.
The door handles on both the passenger and driver side broke off. The sliding side door lock engaged before the door fully closed breaking the locking mechanism. I have seen several astro as well as safari vans with missing handles. I am having trouble finding replacement doors.
The driver's side seat belt retractor failed to retract on its own. The driver was able to contact the dealer for appointment. Please fill in additional information.
Driver's side and passenger's side front and rear seat belt retractor failed to click in and hold. This problem occurred more than once and had not been resolved. Consumer contacted dealer on numerous occasions, but nothing was resolved. *ak
Consumer stated while driving pins in steering column sheared, causing steering to drop. Consumer had to pull to the side of the road and call a tow truck. Consumer had vehicle towed to his home, and repaired the problem himself. Also, door handles broke off, all almost at the same time, within a week apart. Consumer replaced them on his own.
Repeated total failure of brake system resulting in three separate rear end accidents over 13 year period. Original owner. When braking for sudden emaergency stop,after initial braking begins, brake petal goes down to floor and brakes completely release, resulting in no brake stoppage of vechicle and susequent rear ending of vehicle in front. Dealer denies sytem record of brake failure after second occurrance. When heard about recall, dealer says does not apply in canada, and not applicable to the 1991 model year.
Paint peeling off truck all over
The back double door will not open anymore. I can not get into the van to place my sons wheel chair into it. The space in the rear was the reason why I purchased the vehicle. The side door will no longer lock, and the interior light will not come on when the door is open. *ts *nlm **dimsii ivoq entry posted after 12-12-02 cut over to artemis**770142
While traveling and without any indication transfer case had broken away from frame of vehicle . Please provide further information.
Both blowouts had the appearance (to a non-expert) of a tread separation problem. *ak (dot number: mkm3 trhr tiresize: p215/70r)
Compare the 1991 Chevrolet Astro
Other model years
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Questions about the 1991 Chevrolet Astro
Is the 1991 Chevrolet Astro reliable?
Owners have filed 95 complaints about the 1991 Chevrolet Astro, 1.5 times a typical Astro model year.
What is the most common problem with the 1991 Chevrolet Astro?
Brakes, with 44 complaints. Next is body (10).
How many recalls does the 1991 Chevrolet Astro have?
3 recalls, covering seats and seat belts.
What year does the Chevrolet Astro have bad brakes?
The Chevrolet Astro model years with the most brakes complaints are 1995 (109 complaints), 1994 (97 complaints) and 1997 (67 complaints).
What gas mileage does the 1991 Chevrolet Astro get?
Official estimates for the 1991 Chevrolet Astro range from 16 to 17 mpg combined. The most efficient version (4.3L 6-cyl, 4WD) gets 14-15 city and 18-20 highway.
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