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1996 Chevrolet C3500 problems

The most common problem on the 1996 Chevrolet C3500 is brakes. It has 1.7 times the complaints of a typical C3500 model year.

Typical year1.7x the typical complaints
Owner complaints
26
Recalls
0
Service bulletins
3
Worst area
Brakes

The worst 1996 Chevrolet C3500 problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

  • Brakes
    9
  • Engine
    5
  • Fuel system
    3
  • Visibility
    3
  • Electrical
    2

Problems by type

Tap a problem to see which part fails, at what mileage and in which other years.

  • Brakes
    9
  • Engine
    5
  • Fuel system
    3
  • Visibility
    3
  • Electrical
    2
  • Tires
    2
  • Transmission
    2
  • Body
    1

Recalls

No recalls on record for this model year.

Technical service bulletins for the 1996 Chevrolet C3500 3

Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.

What 1996 Chevrolet C3500 owners say

Most recent owner complaints, unedited.

Filed Feb 23, 2010 · Fuel system · 20,000 miles · NC

Truck shuts down while moving down the highway. This is a 1996 chevrolet c3500 diesel. Parts were covered under warranty until 120,000 miles. Problem never solved and vehicle still shuts down and you have no control.

Filed Jun 23, 2005 · Tires · CT

Over two years, I have had 3 belt failures on b.f goodrich lt 225/75 r16 tires. One failure resulted in a blowout the other two were detected by extreme vibration while driving on the highway. Notified b.f. Goodrich on the last failure. 3 failures of the same type seem above normal for a tire in this category. B.f. Goodrich stated that they have had no complaints of this typ of failure but agreed to give me a credit of 20% off a new tire based on the tread remaining on the old one.

Filed May 11, 2005 · Engine · 118,350 miles · NC

1996 chev. 1 ton dually 6.5 diesel, engine automatically shuts off while driving like it's starving for fuel. After reading the following website with the dozens of exact same problems I realized this is an on going problem that chevrolet needs to address. What if we would have had our 4 horses and 3 children with us on a highway and this happened? Why are so many of us spending hundreds of dollars trying to find out what the cause is and replacing so many parts when the dealerships are apparently aware of this ongoing problem? Http://www.dieseldoctor.com/messageboard/data/119.html there should be a recall on these lift, transfer and fuel pumps and a wire check (to ensure no wires have been destroyed) to prevent a serious disaster.

Filed Feb 18, 2003 · Brakes · 12,000 miles · CA

1996 crewcab duley 3500 problems with early ware of brake. Rotors turned at 12000 and now replacing brake pads every few thousand miles due to excesive ware. Dealers have had truck in at least 10 times for breaking issues since purchase in 1996. Put new pads on in dec and at 2000 miles they are being replace again. Major wear to the pads

Filed Sep 17, 2002 · Engine · CO

No summary listed for above vehicle.

Filed Oct 18, 2000 · Tires · FL

While vehicle was being driven tread separated on the rear tire , also other tires were showing signs of cracking and tread separation. Ameri star tire size lt22575r16m+s dot number ad1lcwa285. *ak the remaining tires were inspected and were found to have tread cracks and splits. The manufacturer wants the damaged tire to be returned for processing the claim.

Filed Oct 2, 2000 · Electrical · FL

Battery acid was leaking onto engine. Problem has occurred 2years ago. Dealer & manufacturer knew it was a problem, but won't doing anything until a recall has been issued.

Filed May 23, 2000 · Fuel system · AL

Motor shuts off at anytime,parked or on highway. The dealers say their is a problem with the design of the injector pumps. This is a very serious problem in that , this vehicle is designed to haul and pull very heavy loads. I continue to have this problem and g. M. Refuses to assist in anyway. I contacted customer assistance and was told that my vehicle is out of warranty and g.m. Is not responsible,even though it was being worked on for this problem before the warranty ran out, actually the mileage went over warranty while it was being repaired. I have tried to explain to them that this vehicle could kill someone ,if the engine shuts down at the wrong time e.g. Down hill with travel trailer in tow, crossing a railroad, or any other scenario you may think of. How many unexplained accidents and deaths have occurred due to the design of this injector pump. I am told by many mechanics that the change took place after 1994 and they have had problems with them since.I can not stress enough the importance of this safety issue and would appreciate something being done. I noticed that someone else has the problem and filed a complaint with your department . Ref , odi id: 814633.

Filed Jan 22, 2000 · Body · PA

Passenger side door stricker pin cracked. Yh

Filed Nov 22, 1999 · Visibility · CA

When there is cold temperature or humid conditions windshield wipers get wet, and when consumer turns the switch, the windshield wipers do not work.

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Questions about the 1996 Chevrolet C3500

Is the 1996 Chevrolet C3500 reliable?

Owners have filed 26 complaints about the 1996 Chevrolet C3500, 1.7 times a typical C3500 model year.

What is the most common problem with the 1996 Chevrolet C3500?

Brakes, with 9 complaints. Next is engine (5).

How many recalls does the 1996 Chevrolet C3500 have?

No recalls on record.

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