Chevrolet Corvette fuel pump problems

Filed Oct 7, 2026 · Fuel system · TX

If I fill my tank all the way, fuel leaks. It doesn't reach the ground but if you look underneath, you can see where the fuel has leaked. Also, the fumes are so bad it cannot be kept in the garage. There was a warranty program (Special Coverage Adjustment #17469) for this but there are a lot of other cars that did not display these symptoms and were not fixed while the warranty period was intact. Now the timeframe has passed (not mileage) and these parts that are known to be faulty and failing. The dealerships are trying to also tack on extra work/parts/costs to these repairs by telling customers to replace the fuel tank when in actuality, the problem is the fuel pump module and o-ring. Repairs have been quotes at $3500 which is ridiculous considering GM knew the parts were faulty.

Filed Sep 29, 2026 · Fuel system · 42,134 miles · TX

The contact owns a 2014 Chevrolet Corvette. The contact stated that there was a strong fuel odor coming from vehicle while parked or while driving. The vehicle was taken to the dealer where a diagnostic test was performed. The technician removed the fuel tank and discovered that the hose connected to the fuel pump needed to be replaced. The dealer notified the manufacturer about the failure; however, the manufacturer stated that the warranty had expired. The contact was informed by the dealer that the repair would be an out-of-pocket expense. The manufacturer was notified of the failure and provided the contact with the same information as the dealer. The failure mileage was 42,134

Filed Sep 23, 2026 · Electrical, Fuel system · GA

Can smell gas fumes after filling gas tank. Had independent shop analyze problem and codes indicated a cracked fuel pump module. This is a serious hazard because fuel can leak onto exhaust or heat shield and cause a fire. GM currently has a Special Coverage Program #17469 for 2014-2017 corvette. My 2019 corvette has the exact same issue and should be covered under Program #17469. My corvette has only 23000 miles.

Filed Jul 9, 2026 · Fuel system · 65,000 miles · UT

The contact owns a 2008 Chevrolet Corvette. The contact stated that a strong fuel vapor odor was noticed inside and outside the garage where the vehicle was stored. Based on research, the contact suspected a fuel pump failure. The vehicle was taken to a dealer, where it was diagnosed with a damaged fuel pump. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 65,000.

Filed May 8, 2026 · Acceleration, Engine · PA

I am a long time Corvette owner and have purchased many through the years. I recently purchased a 2008 Corvette Coupe with only 30k miles, one owner vehicle. Unbelievable to me, I have had to spend over $4,000 the past month replacing the ECM and most notably the Fuel Pump, to relieve the constant Fuel Smell, not to mention the rack and pinion steering gear needs to be replaced, with again, only 30k miles on the vehicle, and that part is discontinued. The failure of the ECM almost cost my wife and I our life when we were coming home to [XXX] from [XXX] . The car completely lost all power on the highway and we almost got railed by traffic. Not a good situation to say the least. I almost had a heart attack. So we had to have it towed and finally made it home, only to find out the next day after a nice ride, my entire garage was overwhelmed with a gas smell that evening which permeated through the whole house. I took notice that GM covered this exact situation with GM Bulletin # xxx back in 2017, so they KNEW there was a problem! My question is, how can GM not cover this NOW. Many 2008 Corvettes are still being bought and sold. I spent over $2800 for this last week! I am asking you and GM to at least cover 50% of this charge. I don't think that is too much to ask. It's much cheaper than having been sued by our family, should me wife and I have not survived that situation on the road, a case I know they would have won. We should definitely be compensated to say the least! Thanks INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Mar 23, 2026 · Electrical, Engine · NJ · fire · 1 injury

Component/System: Fuel System – Fuel Filler / Left-Side Radiator and Cooling Fan Assembly (subject to the federal safety agency Recall 25V536). What happened: On June 15, 2024, I was refueling my 2023 Chevrolet Corvette Z06 at a BP gas station in Phillipsburg, New Jersey. As I removed the fuel pump nozzle from the vehicle, a violent explosion occurred. I was immediately engulfed in a fireball. My clothing caught fire and was burning me. I jumped clear of the flames and extinguished the fire on my clothing. I saw that the vehicle remained fully engulfed in flames with the pump nozzle still lodged in the filler. I ran to the adjacent pump island where a station attendant was attempting but was unable to open a locked fire extinguisher cabinet. I broke the glass with both of my bare hands to remove the fire extinguisher. I sustained a severe laceration to my forehead that was approximately 3 inches long and required plastic surgery of over 50 stitches to close. I then ran to the car that was burning with approximately 10 foot flames and I used the fire extinguisher to put out the fire on the vehicle and pump. I then pulled the pump handle from the fuel filler opening and called the police. The police and fire department arrived and confirmed the fire was extinguished. The flames singed the hair on my head and legs. Component availability: Documentation including photographs, police report, and medical records are available. Safety risk: A fuel-fed explosion at an active gasoline pump created an extreme and immediate risk of death or serious injury to me the station attendants and others. Dealer/manufacturer confirmation: GM subsequently issued the federal safety agency Recall 25V536, acknowledging the defect — fuel spillage during refueling can contact the left-side radiator cooling fan, which remains active even with the ignition off, causing ignition. This recall directly confirms the defect that caused my incident. Insurance inspection: The police and Geico inspected the vehicle. No warnings at all.

Filed Mar 7, 2026 · Fuel system · VA

Fuel leak(s) involving filler neck, fuel pump, fuel tank or associated parts in the fuel delivery system at rear of car. Gasoline smells is very strong, when the tank is filled (not overfilling the tank) gasoline puddles under the rear near the driver’s side rear tire. The fumes are so bad that the car cannot be stored in the garage (which is attached to my home). Smell is pervasive even sitting outside. I cannot drive the car for fear of gas landing on the exhaust pipe and starting a fire. I’m [XXX] and probably would not escape the vehicle. I just purchased the car and such a repair is not warranted. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Jan 29, 2026 · Fuel system · LA

I purchased a 2012 Corvette from Coast Chevrolet on 1-24-26. This car was supposed to have been inspected for safety issues prior to being listed for sale. Being that this is a reputable General Motors dealership I assumed all safety issues and recalls would have been up to date. I drove the car home about 90 miles and immediately put it in my garage. After about 30 minutes of it being in there I noticed an overwhelming smell of gasoline. I began looking around the car both in the engine bay, underneath etc. I finally found the issue and cause for the smell. It was a leaking gas tank caused by the fuel pump. I did my research on it and found that this was a known widespread, common issue and that a service bulletin was put in place because of it. This is something the dealership should have made sure it was fixed prior to selling the car. I want this issue repaired by the dealership free of charge.

Filed Nov 21, 2025 · Fuel system · DE

cracked fuel pump housing causing vapors to vent out possibly causing a fire if stored extended periods of time indoors, and if crack is big enough fuel will drip down the back of the fuel tank onto the exhaust and possibly starting a vehicle fire

Filed Nov 16, 2025 · Fuel system · AZ

Known Fuel Tank crack GM Memo "Special Coverage Adjustment 17469 Fuel Leaks at the Primary Fuel Pump Module Flange", whose previous warranty extension has expired and shouldn't be! GM assumes no responsibility for notifying vehicle owners who purchased used vehicles from non-dealers, which is what I did. I never received any notices about this leak from them since 2018, when I bought the vehicle used from a non-GM dealer. I just recently discovered the leak and had it repaired for $ 5,300.00. I had been driving a vehicle that could have exploded for over 7 years and did not know it. There must be others who are still driving these without knowing. Below is my request to GM to reconsider their 'not covered' response to my email. I suggest that a known Special Coverage Adjustment 17469 Fuel Leaks at the Primary Fuel Pump Module Flange of the gas tank is a life-threatening issue and should never expire! Especially, since many of us bought these vehicles used, 2018 in my case, and have NEVER received any notifications from dealers or GM about this issue. How many others are still outstanding and could blow someone up? The pictures below were taken at my Watson Chevrolet dealer in Tucson, AZ this month, which shows that the crack is exactly what was outlined in your publication 17469, that I never received. Total bill was $5,330.89 (copy attached). I am asking GM to reimburse me for this horrible adventure, not to mention the danger that I've been in for these many years. While I should have detected this issue sooner, how was I to know? I finally gave a friend a ride who said she smelled a really bad gas odor, which led me to the dealer! Now, GM says "you're too late" for us to cover our known defect? Again, this is a life-threatening issue, and your warranty should never expire!