We were on our way to florida when we started smelling something. We pulled to the side of the road and turned off the ignition. We opened the hood at that time noticed flames coming from under neath the drivers side. We barely had enough time to get out before it was totally engulfed with flames. At the time we were towing an enclosed trailer with a 2003 honda goldwing. Nothing prior to this incidence gave us any clue that the van was on fire. We lost all our possessions in the van and trailer. It was all 100% destroyed. Unknown cause. We had noticed that we were using more fuel. And when we pulled the van over to the side of the road we noticed transmission fluid on the ground from where we pulled over until we got stopped.
The worst 1996 Chevrolet Express problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
- Electrical3
- Engine3
- Fuel system3
- Brakes2
- Steering2
Problems by type
Tap a problem to see which part fails, at what mileage and in which other years.
- Electrical3
- Engine3
- Fuel system3
- Brakes2
- Steering2
- Airbags1
- Transmission1
- Visibility1
Recalls 2
Fuel system, gasoline: delivery: hoses, lines/piping, and fittings
- What is wrong
- Passenger vans. These vans experience fuel odors or leakage.
- Risk
- Fuel leakage in the presence of an ignition source could result in a fire.
- Remedy
- Dealers will install a revised evaporative emission pipe assembly.
Recall number 00V110000 · Recall details
Suspension: rear: springs: leaf spring assembly: u-bolt, leaf spring to axle
- What is wrong
- One of the four rear axle u-bolts can break. This can potentially lead to the spring lifting from the axle under certain rebound, braking or cornering maneuvers.
- Risk
- This condition could result in sudden loss of vehicle control increasing the potential for a vehicle accident.
- Remedy
- Dealers will replace the four rear axle u-bolts on the affected vehicles.
Recall number 96V092000 · Recall details
Technical service bulletins for the 1996 Chevrolet Express 27
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- This warranty administration bulletin provides information regarding the field action courtesy...
- Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules
- Side cargo door is hard to open. install new hinge pins. kb
- Supplement to bulletin 99-06-04-047A for fuel system cleaning. tt
- Diagnosis of cracked or broken transmission case. tt 2006 and prior cars and light duty trucks. tt
- Turn signal flash too fast, opposite side dim. tt
- Service engine soon light and P0300 when towing, cruising uphill or on hard acceleration. tt
- Rattle noise in engine. tt
- Malfunction indicator lamp on with a P0300 set and a misfire. various models including 1996 - 1999 P32...
- 6.5 L57 engine- cranks or starts with the key in run. 94-98 gmc P32 rv/van chassis, 94-98 chevrolet P32...
What 1996 Chevrolet Express owners say
Most recent owner complaints, unedited.
After appointment was made, and upon arrival, dealership refused to do recall oov110000 repairs.*ak
The steel cable system securing the spare tire rusted throughand severed releasing the spare tire to fall freely from under the van to the road below. At the slow speed I was traveling I incurred no loss of control or danger to other motorists, however if I was traveling at highway speeds this failure would have resulted in a 65mph missle going down the road. Calls to the manufacturer resulted in no action. I am in possession of all failed parts. Thank you
The horn relay was smoking and melted the relay panel it was mounted to. Mora fire department was called. They disconnected the battery. The relay and fuse have been removed as a temporary fix until a dealer can install a new relay panel and find the problem. This gave no warning signs. The van had been turned off since 12:20 pm. The horn was silent at 2:00 pm when my wife brought something in from the rear compartment of the van. At around 3:10 pm my wife noticed the horn sounding and went to check it out. She noticed smoke from driver's side coming out from under the hood. She opened the hood and noticed the battery was also starting to smoke. She dialed the sheriff's office dispatcher to get the fire department on the scene. The fire department disconnected the battery and stayed afterwards to ensure no hot embers existed. *ak ----dims 11 ivoq entry posted after 12/12/02 cut-over to artemis-----751677.
When parked steering will not turn. Steering gear box & pump replaced with no efect.
Consumer contacted dealer in reference to recall 00v110000/manufacturer's recall 00031 concerning fuel odor/leakage. Dealer corrected recall problem. Consumer believed recall problem has caused additional problems in fuel system. Fuel system was contaminated, and fuel pump/ filler needed to be replaced. Please provide any further details.
While driving vehicle had stalled out. Lost steering and braking power. Towed to dealership. Informed by mechanic that fuel pump had failed and needed to be replaced. This has happened 3 times already.*ak the dealer said there was no recall on the fuel pump which was failing numerous times.
Diminished braking ability,diagnosed as faulty anti-lock system.
After making a u turn, the power steering assist was lost. The power steering pump shaft had broken making the vehicle nearly impossible to control. Could this be the problem of the federal safety agency campaign #: 96v187000?
When the van was involved in a pretty severe frontal crash, passenger's side air bag did deploy, but the driver's side did not. Van was traveling about 5 MPH when this happened. Frontal damage totalled over $7,000 dollars. The van is being repaired. Please provide any further information.
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Questions about the 1996 Chevrolet Express
Is the 1996 Chevrolet Express reliable?
Owners have filed 15 complaints about the 1996 Chevrolet Express, close to a typical Express model year.
What is the most common problem with the 1996 Chevrolet Express?
Electrical system, with 3 complaints. Next is engine (3).
How many recalls does the 1996 Chevrolet Express have?
2 recalls, covering fuel system, gasoline and suspension.
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