2020 Chevrolet Malibu: brake failure

Filed Sep 8, 2026 · Brakes · 120,000 miles · MD

The contact owns a 2020 Chevrolet Malibu. The contact stated that while attempting to depress the brake pedal, the brakes failed to respond and seized, causing the contact to engage the parking brake. The contact was able to pull over while awaiting tow truck assistance. The vehicle was towed to a dealer to be diagnosed. The contact stated that a Lexus engineer retrieved the EDR; however, there was no failure found with the braking system. The failure mileage was 120,000.

Filed Jul 6, 2026 · Brakes, Driver assistance · WA

While driving, the brakes became hard and the vehicle was difficult to stop. The brake pedal required excessive force, brake assist was reduced, and the stopping distance increased, creating a serious safety hazard. The check engine light had been illuminated for approximately two years before the brake failure occurred. In January 2024, I reported brake-related concerns to a Chevrolet dealership while the vehicle was under warranty, but the root cause was not diagnosed. In November 2025, after the brake pedal became hard, an independent repair facility inspected the vehicle and determined the brake problem was caused by a failing engine vacuum pump. They advised that the vehicle be repaired by a Chevrolet dealership. By January 2026, the brake condition had worsened to the point that the vehicle was no longer safe to drive and had to be towed. A Chevrolet dealership later confirmed that the engine vacuum pump had seized and damaged the camshaft, requiring replacement of both components. The vehicle remains inoperable. The failed vacuum pump caused loss of brake assist, resulting in a hard brake pedal, reduced braking ability, and an increased risk of a crash. I believe this represents a serious safety defect because failure of the vacuum pump significantly impairs the driver’s ability to stop the vehicle safely. I understand GM has issued service information regarding vacuum pump failures on this engine, and I am submitting this complaint because I believe other drivers may experience the same dangerous brake failure.

Filed May 5, 2026 · Brakes · MO

To Whom It May Concern, ​I am writing to formally report a critical safety defect regarding my 2020 Chevrolet Malibu. This defect resulted in a life-threatening incident while I was driving on the highway, during which my vehicle failed to stop as required. ​While operating at highway speeds, the brake pedal became extremely hard to depress, making it nearly impossible to decelerate or bring the vehicle to a complete stop. This sudden loss of power assist forced me to manage an incredibly dangerous situation in high-speed traffic. Based on the symptoms, I am concerned that the brake booster vacuum pump has suffered an internal failure, a documented issue for this model year where oil sludge or debris causes the pump to seize. ​In addition to the physical resistance of the pedal, I am concerned about the reliability of the Electronic Brake Control Module (EBCM). The failure experienced on the highway demonstrates that this vehicle is unsafe for public roads, as the force required to engage the brakes in an emergency is far beyond safe operating standards. ​I request that the federal safety agency investigate this brake failure and determine if a mandatory recall is necessary to prevent similar incidents from resulting in catastrophic collisions. ​Please contact me if you require further information Thank you [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Dec 2, 2024 · Brakes · NJ · crash

I am writing to formally report a critical safety issue with my 2020 Chevrolet Malibu, which resulted in a severe accident and posed significant risks to my safety and the safety of The issue involves the brake vacuum pump, which failed while I was driving. The component is currently with the vehicle, which is stored in a parking facility, and is available for inspection upon request. The failure of the brake vacuum pump caused a sudden and complete loss of braking power while I was driving. This malfunction put my life and the lives of others at immediate risk. On the first occasion, in April, I narrowly avoided a serious collision. Four weeks later, I experienced a second instance of brake vacuum failure, which led to a severe accident. The inability to stop the vehicle safely was directly caused by this malfunction. I contacted General Motors (GM) in April 2024 to report the initial brake vacuum failure. At that time, the issue had not yet been reproduced or inspected by a dealer or service center. Following the accident, I have been unable to confirm whether GM or any other party has The vehicle and component have not been inspected by the manufacturer, police, or insurance representatives since the accident. I reported the issue to GM prior to the accident, but they have not provided any assistance or resolution. Prior to the initial brake vacuum failure in April, I did not observe any warning lamps, messages, or other symptoms indicating a potential problem. The failure occurred suddenly and without warning, making it impossible to anticipate or avoid. This situation is incredibly distressing, and I believe the brake vacuum pump defect poses a serious threat to public safety. I urge the federal safety agency to investigate this issue thoroughly and take any necessary steps to ensure the safety of other drivers who may be at risk.

Filed Dec 17, 2022 · Acceleration, Engine · NC

Shift to park error, No power to car, reduced engine power, camshaft positioning error, brakes failed (completely went hard unable to press) almost causing crash.

Filed Apr 20, 2022 · Electrical, Engine · FL

I was at a stop light ready to take off while driving for lyft with a passenger in back and the car just quit running as i took off when light turned green no warning whatsoever no dash lights no brakes no steering i had to wait til car stopped rolling so i put car in park then i couldnt put in neutral to push car out of traffic lane. so while i was trying to call a friend for help about 5 minutes passed and i tried the ignition i had a reading on dash that said batterry saver on so i waited and tried again after 5 minutes and car started with battery saver on not knowing how that really works i called nearest chevy dealer about issue they said it was out of warranty for them to look at so i drove to autozone a local parts store to get car checked out for car not starting and the guy found battery was good and charging system ok so there was no code or nothing after getting it looked at to this date of report i had no issues so far but im worried and hoping it wont happen while im driving on highway and get rear ended if it quits running on me again i heard and read about a sotware issue on chevy malibu so im puzzled and afraid to drive this car that i bought new on january of 2021

Filed Apr 20, 2022 · Engine, Fuel system · FL

while driving down a mountain in monterey tenessee from visiting a friend the car started blowing white smoke and all dash lights flickered before car shut off no brakes or steering while coasting down mountain almost got rear ended by pickup this was around 9pm it was dark i coasted into a gas station after a few attempts to start car . i called roadside assistance that night and got towed to dave kirk chevy dealer next town over after having issues with car i encountered issues with manager of dealer ship and roadside assistance neither could help til i started raising my voice i was stranded there in town for 2 days my friends felt bad the paid for my motel since i was so stressed out they didnt want to look at my car that manager said he knew nothing about after diagnosing my car they found a bad fuel injector that he said was open 100 percent so after 2 days i was on my way back to florida bad experience all the way around