2005 Chevrolet Silverado 3500 problems

Filed May 23, 2019 · Brakes · 207,000 miles · FL

While driving and towing a 9000# trailer noticed brake pedal was getting a little spongy. Stopped at rest area and checked the fluid and noticed it was quite low. Looked under the truck and could see fluid dripping from a brake line. Mechanic put the truck on the rack and showed where all the brake lines were rusted and the one had rusted through. Mechanic said this is a known problem with this model truck. Replace all metal brake lines with stainless steel lines, also replace all the rubber lines as a precaution.

Filed Aug 4, 2018 · Brakes · 133,920 miles · MD

The brake line above the fuel tank blew out. It was not gradual either. The previous stop gave absolutely no warning. The next stop brake instantly went to the floor.

Filed Apr 9, 2018 · Fuel system · 220,000 miles · FL

Tl* the contact owns a 2005 chevrolet silverado 3500. While driving 70 MPH, the vehicle stalled without warning. The contact was unable to restart the vehicle. The vehicle was towed to lucas chevrolet (4323, 101 s james campbell blvd, columbia, tn 38401, (931) 398-5092) where it was diagnosed that the fuel system needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was 220,000.

Filed Oct 25, 2017 · Brakes · 80,000 miles · NC

As previously stated I own a 2005 3500 hd series chevy diesel truck. The truck has less than 80,000 miles on it and has always been in releigh, nc. The truck has not been in a heavily northern road salted areas. Last week when I went to run an errand the brake pedal went all the way to the floor board. When I inspected the brake lines the rear brake line had ruptured. I fixed that line and while test driving the truck the other four lines to the ABS and front brakes also ruptured. I have vehicles that are up to thirty years old that I drive on a regular basis and they still have their original brake lines that are in good working order. The brake lines on this truck have a latent defect. The defect is the result of either poor design or material selection or both. The brake lines are probably not manufactured in the USA to our strict standards , but manufactured in either china, mexico or india to less strict manufacturing and oso standards. If the brakes had failed on the road and not in the driveway it could have resulted in terrific and unnecessary accident. Keep in mind the truck weighs almost 8000 lbs. And traveling at 65 MPH there is not much that can stop it except a concrete wall. The above describe accident which could only be caused by general motors basic lack of interest in public safety and welfare. Gm should be declared responsible for my the brake failure and therefore found responsible for the repairs to my truck and the countless other trucks out that have yet to fail. The brakes failed not from a lack of inspection and maintenance, but rather from gm's intentional latent defect.

Filed Apr 18, 2016 · Brakes, Steering · 66,188 miles · FL

Tl* the contact owns a 2005 chevrolet silverado 3500. While the vehicle was parked, the contact observed that the power steering fluid was leaking from an unknown area. The failure occurred constantly. The vehicle was taken to an independent mechanic where it was diagnosed that the brake hydro-boost unit was leaking and needed to be replaced. The vehicle was not repaired. The VIN was not included in the federal safety agency campaign number: 05v043000 (service brakes, hydraulic). The manufacturer was not made aware of the failure. The failure mileage was 66,188. Updated 06/15/16*lj the consumer stated the vehicle was repaired. Updated 06/22/16.

Filed Mar 20, 2015 · Brakes · 145,000 miles · MO

I was driving down the road and was slowing due to vehicles in front of me that were turning. As I started to depress the brake pedal there was a complete loss of pressure in the pedal. In order to get stopped I had to depress the pedal all the way to the floor. Upon stopping in a safe location to inspect what had happened to the brakes, it was found that one of the brake lines had burst due to corrosion.

Filed Feb 19, 2015 · Seats · 120,000 miles · MD

Tl* the contact owns a 2005 chevrolet silverado 3500. The contact stated that the heated seats in the vehicle would automatically activate and would not turn off. The vehicle was taken to the dealer where it was diagnosed that the driver door module needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was 120,000. The VIN was unavailable.

Filed Aug 3, 2014 · Brakes · 55,266 miles · MD

Traveling to work on june 17, 2014 morning via md i695 pressed brake pedal and it went immediately to the floor providing very little braking. Prior to entering md i695 I had made several stops for intersections and traffic lights and the pedal feel and function was normal. Fortunately being a diesel engine and use of lower engine gears I was able to safely stop the truck without incident. Upon inspection by gm dealer mechanics it was discovered that the brake lines had rusted and ruptured causing loss of hydraulic fluid. Gm stated this was a common problem as they use corrosive materials on original manufacture. Since original new purchase the truck had been serviced on regular intervals at a gm dealer . Each time with a complete vehicle inspection. Most recent was april 4, 2014. Never did an inspection report that the lines were rusting. Total cost of repair was $3,668.45. Why is gm permitted to use materials that are always going to rust and fail? I did not see a recall / safety notice on this vehicle. I did see recalls for other manufactures, like subaru, for the same problem of corrosive brake lines.

Filed Jul 3, 2014 · Brakes · 110,000 miles · OH

Brake lines rusted and ruptured resulting in complete loss of braking. Ruptured line was one going to the antilock pump and thus all braking was lost. Antilock pump and brake lines are all exposed under the body of the vehicle and are thus completely exposed to the elements. This is the second chevrolet truck (previous report was 2001 model year that failed in 2010 with the same hydraulic system design that had the same complete brake failure due to this same hydraulic line rupture.) were it not for the fact that this occurred at low speed with a trailer attached that had electric brakes, vehicle would not have been able to be stopped before entering an intersection. Why are these steel brake lines still being used with insufficient or no corrosion protection?

Filed Mar 22, 2014 · Brakes · 80,000 miles · MN

I was driving down aa alley came to the street and had to hit the brakes hard, the line leading from the ABS block to the front left wheel ruptured. Complete loss of braking, ended up stopping the vehicle using the e-brake.