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2004 Chevrolet Tahoe problems

The most common problem on the 2004 Chevrolet Tahoe is electrical system, typically around 68,000 miles. It has 1.6 times the complaints of a typical Tahoe model year.

Typical year1.6x the typical complaints
Year score
56/100
Owner complaints
467
Recalls
2
Service bulletins
783
Worst area
Electrical
Fuel economy
14-15mpg

The worst 2004 Chevrolet Tahoe problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

Problems by type

Tap a problem to see which part fails, at what mileage and in which other years.

Specific symptoms reported on the 2004 Chevrolet Tahoe

Brake failure 22Fuel gauge 13Overheating 12Stalling 11ABS 9Knocking 9Adaptive cruise 7No deployment 7Jerking 7Loss of power 7Door locks 6Fire or smoke 6Fuel pump 6Steering noise 6Wipers 6Check engine light 5Engine failure 5Harsh shifting 5

Recalls 2

Seat belts: rear/otherReported April 22, 2005 · 1,359,824 vehicles affected
What is wrong
On certain crew cab pickup trucks and sport utility vehicles, the 2nd row center occupant seat belt routing may make it difficult to position the lap portion of the safety belt low around the hips of occupants, especially smaller occupants, seated in this position. Appropriate use of a child seat or booster seat, as recommended for small children, does improve the fit condition for this user group. In addition to instructions on proper infant and young child restraint (with child seats or boosters), special verbiage for restraining older child is included in the owner's manual. Also, the suggested seat belt fit/routing for adults, irrespective of seating position, is described in the owner's manual text.
Risk
A lap portion of the seat belt routing that is not low and snug on the hips can allow the lap belt to ride up on an occupant's abdomen instead of fitting low around their hipbones, and therefore, can expose them to more risk of abdominal and internal organ injury.
Remedy
Dealers will cut open the guide loop, remove a portion of the loop, and then the remaining two sides should be folded over and secured with a retainer free of charge. The recall began on july 21, 2005. Owners may contact cadillac at 1‑866‑982‑2339, chevrolet at 1‑800‑630‑2438, gmc at 1‑866‑996‑9463, or hummer at 1‑800‑732‑5493.

Recall number 05V163000 · Recall details

Service brakes, hydraulicReported February 4, 2004 · 68,875 vehicles affected
What is wrong
Certain sport utility vehicles, pickup trucks, and passenger vans fail to comply with the requirements of federal motor vehicle safety standard no. 135, ?passenger car brake systems.? Some of these vehicles were produced with an out-of-specification brake hydro-boost housing relief valve bore.
Risk
Consequently, the valve o-ring seal may fracture. Steering efforts may be slightly increased while braking or parking. Under certain driving conditions, a fractured seal may require a slight increase in the applied brake pedal effort to achieve the same vehicle deceleration rate as prior to the seat fracture.
Remedy
Dealers are to replace the hydro-boost relief valve. The recall began on june 18, 2004. Owners should contact cadillac at 1‑866‑982‑2339; chevrolet at 1‑800‑630‑2438; gmc at 1‑866‑996‑9463; or hummer at 1‑866‑486‑6376.

Recall number 04V045000 · Recall details

See all 2 recalls for the 2004 Chevrolet Tahoe

Technical service bulletins for the 2004 Chevrolet Tahoe 783

Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.

See all 783 bulletins for the 2004 Chevrolet Tahoe

2004 Chevrolet Tahoe fuel economy

Official EPA estimates in miles per gallon (MPGe for electric). Ranges cover trims that share the same engine.

EngineDriveCityHighwayCombined
4.8L 8‑cylRWD141815
5.3L 8‑cylRWD131714-15
4.8L 8‑cyl4WD131715
5.3L 8‑cyl4WD131714

What 2004 Chevrolet Tahoe owners say

Most recent owner complaints, unedited.

Filed Sep 16, 2026 · Brakes, Electrical · TX

My brakes locked up with steering wheel and cause me to go off the road it’s very unsafe and there should be recall immediately

Filed Jul 24, 2025 · Seat belts · CA

Unknown

Filed Jul 28, 2023 · Transmission · AR

My Tahoe has the New Process 246GM transfer case. They have a known issue called pump rub where the pump is to close to the magnesium shell, and rubs pin holes in the shell which causes fluid to dissipate over time causing the transfer case to run dry burning it up. I've had a mechanic check it out and there was no fluid in the case, and now I have a transfer case that's burned up. I've called a transmission shop, and they told me it was a common issue. I would like for general motors to correct this issue

Filed Apr 24, 2023 · Brakes · 190,000 miles · TN

The contact's spouse owns a 2004 Chevrolet Tahoe. The contact stated while driving approximately 35 MPH, the brake pedal was depressed and remained extended to the floorboard. The contact engaged the parking brake to bring the vehicle to a complete stop. The vehicle was driven to the residence and parked. Additionally, the contact stated that while parked, the brake pedal was depressed, and brake fluid was squirting onto the ground from underneath the front of the vehicle. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure. The failure mileage was 190,000.

Filed Sep 2, 2022 · Brakes · 150,000 miles · IN

The contact owns a 2004 Chevrolet Tahoe. The contact stated that while driving at an undisclosed speed, the brakes failed to stop the vehicle immediately while the brake pedal was being depressed. The vehicle was taken to the dealer where it was diagnosed that the failure was related to the federal safety agency Campaign Number: 04V045000 (Service Brakes, Hydraulic) however, the VIN was not included in the recall. The vehicle was not repaired. The manufacturer was made aware of the failure and advised the contact to file a complaint with the federal safety agency Hotline. The failure mileage was approximately 150,000.

Filed Mar 31, 2022 · Brakes · 183,500 miles · NY

The contact owns a 2004 Chevrolet Tahoe. The contact stated that while inspecting the coils under the hood, he noticed that the master cylinder brake lines were leaking. The vehicle was taken to an independent mechanic who diagnosed that the master cylinder brake lines needed to be replaced. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 183,500. The VIN was unavailable.

Filed Jul 28, 2020 · Engine · 210,000 miles · VA

My2004 chevy tahoe lt was moving when the rear view mirror fell off the windshield. Also the exhaust manifold bolts have broken off which cause bad gas mileage and slow take offs.

Filed Jun 5, 2020 · Acceleration, Brakes · 230,000 miles · CA

This is in reference to complaint # 11327456 the address and the MPH are incorrect. Please see form attached to this complaint # affected parts: steering, brakes, electrical, elec, stability control and speed control this site wouldn't let me check more than 3.

Filed Jun 5, 2020 · Brakes, Electrical · 230,000 miles · CA

There is a recall #04004. "brake hydro-boost relief valve" but my VIN# is not on the list. Over 64,000 vehicles were affected and there is a "#1" on the mounting surface. All of the units detected a machining error in the relief bore cavity for modules produced from a machine identified as "fadal #1" this can and has caused my 2004 chevrolet tahoe to have no power assist with my steering and no power brakes. I have found myself holding two feet on the brake pedal at a red light. And can not operate in small spaces such as parking garages and certain parking stalls. I wanted to know if there is something more that I can do in regards to this particular recall and find out if there is some mistake as far as my VIN# not being recognized but yet experiencing the same problems. My vehicle has become inoperable for that it is unsafe to drive with the no power assist and could cause a major accident...I want to see about receiving some aid in all this. This has been a issue since august of 2019. It has caused me to lose work for a lack of transportation. My credit has fallen behind because of not being able to make it to work and spending my savings on trying to guess at what is wrong with it. For it is my only vehicle. Now that the covid-19 is here is a double whamy! In dire straits - cali lovin my 4x4 - [xxx] information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6).

Filed Mar 27, 2020 · Brakes · 230,000 miles · TX · crash

Brakes not working when pressed caused an accident

Used buying checklistWhat to check on a 2004 Chevrolet Tahoe before you buy

Compare the 2004 Chevrolet Tahoe

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Other model years

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Questions about the 2004 Chevrolet Tahoe

Is the 2004 Chevrolet Tahoe reliable?

Owners have filed 467 complaints about the 2004 Chevrolet Tahoe, 1.6 times a typical Tahoe model year.

What is the 2004 Chevrolet Tahoe year score?

The 2004 Chevrolet Tahoe scores 56 out of 100 (below average). The score compares it with the other model years of the Chevrolet Tahoe: 75 is a typical year, 50 means twice the usual complaints, and serious complaints and recalls lower it.

What is the most common problem with the 2004 Chevrolet Tahoe?

Electrical system, with 214 complaints, typically around 68,000 miles. Next is brakes (86).

How many recalls does the 2004 Chevrolet Tahoe have?

2 recalls, covering seat belts and service brakes, hydraulic.

What year does the Chevrolet Tahoe have the most electrical problems?

The Chevrolet Tahoe model years with the most electrical complaints are 2004 (214 complaints), 2003 (193 complaints) and 2007 (142 complaints).

What gas mileage does the 2004 Chevrolet Tahoe get?

Official estimates for the 2004 Chevrolet Tahoe range from 14 to 15 mpg combined. The most efficient version (4.8L 8-cyl, RWD) gets 14 city and 18 highway.

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