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2004 Chevrolet Trailblazer fuel system complaints

Page 4 of 6: complaints 71 to 100 of 148, newest first, as owners wrote them.

See the summary of 2004 Chevrolet Trailblazer fuel system problems: which part fails, at what mileage and related recalls.

Filed Apr 15, 2011 · Fuel system · TX

Tl* the contact owns a 2004 chevrolet trailblazer. The contact was driving approximately 30 MPH when the check engine light illuminated. The vehicle was taken to a local repair shop where the fuel cap was replaced. The failure recurred within one year. The vehicle was diagnosed and again, located the failure at the fuel cap. The contact stated that the failure recurred three times in which each time; the fuel cap was replaced as the remedy but to no avail. The vehicle was then taken to an authorized dealer and he was advised that the fuel tank exhibited a hairline fracture. The vehicle was then taken to the independent mechanic for repairs in which the fuel tank was replaced. The manufacturer was contacted and a complaint was filed. The VIN was unavailable. The failure and current mileage was unknown.

Filed Feb 17, 2011 · Fuel system · NC

Check engine light came on; has come on recurrently since (code p0442), which indicates leak in fuel evap system. Analyzed by independent tech and powers-swain chevrolet (a gm dealer) verifies fuel tank inlet check valve fracture. Gm's resolution to date is refusal to act due to age/mileage of car. Gm has a recall for same defect on long body 2002-2004 models. Their campaign 07099a is part of their recall. I have seen many other trailblazer fuel system problems on internet sites. This defect allows fuel vapor (possibly ignitable) to escape in the vicinity of electrical connections. There needs to be a recall on this defect, regardless of age/mileage of vehicles.

Filed Feb 14, 2011 · Fuel system · KY

On my 2004 trailblazer, my wife complained about gas fumes in the car. I noticed gas streaming from around the top of gas tank. I dropped the gas tank down and noticed the leak was streaming from one of the metal lines exiting from the fuel pump. The corrosion was so bad I only had to lightly push on the metal line and it broke into. If my wife didn't smell the fumes this could have burst into a fire if it eventually sprayed onto the exhaust system.

Filed Feb 10, 2011 · Fuel system · 146,000 miles · TN

Chevrolet trailblazer has check engine light on. I can smell gas when vehicle is in garage. Looked underneath and found a crack in the fuel tank filler hose flange. Called chevy and found there is a service bulletin, #05012 and tsb 07076. Chevrolet told me the same problem has been found and fixed on models as the trailblazer, but my vehicle would not be covered. The reason is my vehicle is registered in tennessee and is not on the "corrosion list of states". I did not see the difference as there are vehicles documented having the same problem as mine.

Filed Jan 24, 2011 · Acceleration, Fuel system · 125,000 miles · VA

Tl*the contact owns a 2005 chevrolet trailblazer. The contact stated the cruise control as well as the fuel gauge no longer functioned. The vehicle was taken to an authorized dealer where the contact was told they do not know how to remedy the failures. The vehicle was not repaired. The failure mileage was 100,000 and the current mileage was 115,000.

Filed Dec 20, 2010 · Fuel system · 75,000 miles · FL

Tl*the contact owns a 2004 chevrolet trailblazer. The contact stated that the vehicle was leaking fuel. The contact stated that the fuel odor was very strong when fuel was added to the fuel tank. The smell began to fade after the fuel started to burn. The contacts mechanic stated that the failure was coming from the fuel tank module, which failed. The failure mileage was 75000 and the current mileage was 126030. Updated 05/03/11*lj the second time the consumer went to the dealer, she was informed the vehicle needed a new gas tank due to a crack located in the neck area. Updated 08/08/11

Filed Dec 14, 2010 · Fuel system · 75,000 miles · AZ

Two years ago check engine light came on. Code was gas cap. Replaced cap twice, no improvement. Mechanic then found small leak in neck of fuel tank. Rapid leak, worked fine for two years. Now, on december 7, 2010, check engine light on again. Found that fuel tank filler neck is broken and leaking again. Required a new fuel tank installed at cost of $750 +.

Filed Dec 8, 2010 · Fuel system · 55,000 miles · PA

Fuel tank leak on 2004 chevy trailblazer.

Filed Nov 28, 2010 · Fuel system · 127,988 miles · TX

2004 chevrolet trailblazer ls 4.2 i6-ses light went off while driving. Took it to autozone and the scanner read code p0455. Had a mechanic look at it and he found a crack on the gas tank at the neck where it connects to the filler neck.this repair runs into the hundreds of dollars which I do not have. I haven't even finished paying off the car yet. I researched the problem online and have found quite a few trailblazer ownerswith the exact same problem.

Filed Nov 6, 2010 · Electrical, Fuel system · 84,000 miles · GA

I own a 2004 chevy trailblazer and the speedometer has progressively gotten to the point of being completely inoperable. The first time I noticed the speedometer read 120 MPH when I was driving on the highway were the speed limit was 55 MPH and I was driving with the flow of the traffic. I turned the car off and the speedometer still read 50mph. As of a month ago my fuel, oil, battery, and temp gauge are all inop; the needles never move. With this my battery, seatbelt, ABS, and parking park stay illuminated. This is a safety concern because I never know how fast I'm going, how much fuel I have, if my car is running hot, I have no warning indication of anything going on with my vehicle.

Filed Nov 6, 2010 · Fuel system · 82,000 miles · IN

2004 trailblazer gas gauge does not work. My husband filled the truck up with gas and next morning the gauge went from e to past f and does not read anything now. This is the 2nd sensor to go out. The RPM sensor also went out a year ago. Talked to the dealer ship, they said to contact the federal safety agency and let them know. I read online and there are several complaints about the sensors going out and gm knowing they have issues.

Filed Sep 30, 2010 · Electrical, Fuel system · 120,000 miles · SC

Tl*the contact owns a 2004 chevrolet trailblazer. While driving 55 MPH, the speedometer indicated a speed of 0 MPH. Each time she operated the vehicle, the contact stated that the speedometer would display an improper reading. The vehicle was taken to a local repair shop where it was repaired. Three days later, the failure occurred again. In addition to the speedometer, the fuel gauge also gave incorrect readings on the fuel level and the RPM gauge also displayed incorrect readings. The vehicle was taken to an authorized dealer where the contact was informed that the fuel tank had to be removed and the RPM gauge failure had been repaired three times. The problems had not been remedied. The failure mileage was approximately 120,000 and the current mileage was approximately 142,000.

Filed Sep 28, 2010 · Fuel system · 106,042 miles · MA

My 2004 chevy trailblazer has a gas leak leaks when running and that poses a danger to everyone that has this model gas tank this is clearly a defect many people online have posted about it its seems to be in a range from 2002 2004 trailblazer envoy that's what I've found out from my research.

Filed Sep 22, 2010 · Fuel system · 30,000 miles · WI

2004 trailblazer, been having issues from 30k miles on with check engine light and they kept telling me bad fuel cap, after about a doz or more new caps now leaking filler tube. Found out this is the cause of the check engine lights. Fuel can leak out and cause a fire not to mention damage to the environment. 2004 ext versions were recalled but not the ls why??? In wisconsin and when checking the internet found hundreds of complaints with the same issue. How long will it take before action is done with this problem? Does someone need to die??

Filed Sep 16, 2010 · Fuel system · 104,000 miles · GA

Fuel sending unit stops sending correct information to the fuel gauge causing improper fuel level reading which lead to inadvertently running out of fuel in middle of the highway. Fuel gate will stay at 1/4 full the entire time. With a full tank of gas the gauge still reads 1/4 full. The operator has to guess how much gas is left in the tank.

Filed Sep 14, 2010 · Fuel system · 97,563 miles · CO

2004 chevy trailblazer 4wd fuel gauge not accurate, going from f-e while driving after filling with gas. From online research this is the fuel sender problem that is a wide problem from all trailblazers.

Filed Jun 29, 2010 · Fuel system · 94,931 miles · NC

I have a 2004 trailblazer lt with 94,931 miles and am the original driver. The check engine light came on 2-3 years ago and I have taken to several different mechanics to diagnose with no success. In june 2010 I took into the local chevy dealership for 100k service and was told I had a cracked fuel tank filler neck which I had to replace at a cost of ~$1000. This fixed the check engine light as well. Chevrolet is aware of this fuel tank issue and denies there is an issue with any model except 2002-2003 trailblazer ext's and gmc envoy xl models under tsb 05012. In reviewing the federal safety agency website it is apparent the scope of this problem goes beyond these models. The local dealership advised they were aware the trailblazer models had issues with the fuel tank but referred us to general motors as there was no tsb from gm for this model. I spoke to 3 separate people at gm customer assistance who advised they would investigate and came back within 3 business days and denied any responsibility. I questioned gm about the numerous occurrences of cracked or corroded fuel tank filler neck issues and referenced the federal safety agency website. They advised the federal safety agency website, where many of these cases are documented, is not a gm recognized website for this type of issue and was essentially told they (gm) ignored complaints from this website. I was advised by the gm rep nothing else would be considered and when I asked for someone "higher" at gm to speak with was told they couldn't provide anymore information. When asked for the corporate address and ceo info I was told they wouldn't give that information out but I could look it up on the internet. Bottom line is chevrolet does not stand behind their safety claims or vehicle issues and I feel compelled to have this documented on the federal safety agency website.

Filed Apr 20, 2010 · Fuel system · 81,369 miles · NJ

1. There is no event that LED to the failure, rather it is a crack at the gas tank neck, which is covered on document 07099a for the chevrolet trailblazer ext, however I have the trailblazer lt which suffers from the same symptoms. 2. As it is a crack there is fuel leaking as well as fumes into the vehicle cabin. 3. Gm does not want to cover the cost to fix the replacement of the fuel tank and labor as covered for the trailblazer ext.

Filed Apr 13, 2010 · Body, Fuel system · 65,000 miles · MS

My gas tank always reads empty and the fuel light is always on. Occasionally after a fill up, it will appear that I have a small amount of gas, but soon returns to empty. For the last 6 months or more I have had to reset my mileage trip gauge every time I fill up and watch the mileage so I don't run out of gas. This is extremely inconvenient. Also, one night about 2 weeks ago, my speedometer was reading 20 miles an hour more than the speed we were traveling. Even after we stopped completely, the gauge read 20 MPH. The next day it was once again normal and has been since, but this was very strange.

Filed Mar 11, 2010 · Fuel system · 69,000 miles · WV

My 2004 chevy trailblazer will not accept gasoline. I had a 1/4 tank left and went to a gas station. To my surprise the vehicle would not let me fill the tank. I was first told that the vent might be dirty then a cylinder in the gas tanks system might have failed. The mechanic found a bulletin that said I had to replace the fuel tank filler upper pipe and lower hose because of vapors filling up inside. I paid for gas that ended up all over the ground instead of in my tank. I called the dealer to find out that a bulletin is different then a recall so they were not entitled to pay for it. I purchased in 2009 and gm knows about it but will not recall it. What if it explodes in the gas station from the vapors. Who's fault would it be then. I had no idea and would never buy a chevy again. First I had a problem with the check engine light coming on when the gas cap was not put back on right and now I can't even get gas. What good is a vehicle if you can't use it. I am still paying for it. As soon as it paid for I will be trading it in. The dealer gave me a smo about a 3 year 36,000 mile warranty. When I bought it had 62,500 miles already on it. Why should I pay for something they knew was a problem but won't recall. Please recall this vehicle. In reading the bulletins for this vehicle I found that there are problems with the electrical system, the air bags, the fuel system, the transmission, speedometer, etc. How many problems do you need for one vehicle or are they waiting for someone to get killed over it. The bulletin says that a small amount of fuel may spit back out. Well that is a lie. All the fuel in the 1/4 tank spilled out on the ground and I paid for the gas I could not get in the tank. Gm is no help, dealer is no help. The only one that was straight up with me was the mechanic. I am going to hate to see the bill for this one. My tax dollars at work. I agree why should we bail out the auto companies when they don't care what kind of vehicle they produce.

Filed Feb 24, 2010 · Fuel system · TN

My 2004 chevrolet trailblazer developed a leaking fuel tank and I keep getting "service engine" lights. I understand there have been many complaints however gm has not called for a recall. This is a serious safety hazard and appears to be a common problem. Reference complaint #05012.

Filed Feb 14, 2010 · Fuel system · 70,000 miles · IA · crash

My 2004 trailblazer kicked into full speed while I was traveling in an icy road at 20 MPH. It automatically switched to 4 wheel drive, spun at a 90 deg. Went into a deep ditch, spun back straight and headed up the ditch, again full speed, into a culvert and totaled the vehicle. Both air bag sensors were knocked off the vehicle and neither one opened. I was not injured. Shook up a little. Traveling alone and coming home from church on a sunday morning at noon.

Filed Feb 7, 2010 · Fuel system · 67,500 miles · TX

On january 25, 2010, the "check engine" light came on. I took my car in to the dealer on january 28. They said there was a crack where the filler tube attaches to the fuel tank, and the entire tank/filler tube assy would have to be replaced, at a cost of over $1300. Three mechanics at the dealership told me this is a very common failure, they have seen it many times. They said I could look for a used tank to save money on the repair, but they did not recommend it because "all those tanks fail." I did some checking on line and found that this is indeed a common failure. I called the gm consumer help line and asked for some help on the repair cost, since this is apparently a design flaw and a common failure. The assigned me service request, but a few days later called back and said that gm would not help out on the repair cost. My car is a 2004 trailblazer with 67,500 miles, and thus out of warranty, but I believe gm should still be at least partially responsible for a common failure. *tw

Filed Feb 3, 2010 · Fuel system · 49,000 miles · TX

I have a 2004 chevy trailblazer ls with 49k miles and the fuel gauge reads way past the full mark almost all the time.

Filed Nov 11, 2009 · Fuel system · 59,599 miles · NC

2004 chevrolet trailblazer lt leaking gas & fumes where filler neck joins tank. Have learned online that there are many people having the same problem. Dealer and gm will do nothing to help me pay for the repairs. I paid $1350.00 to have a new gas tank installed. This must be a defect. I had my vehicle checked several times for the service engine soon light in the past. One occasion was the fuel cap and on another they could find no code. This should be covered. They know they have a problem. My extended warranty ran out 26 days before this happened. *tr thank you

Filed Oct 13, 2009 · Fuel system · 75,000 miles · GA

The fuel tank on my 2004 chevy trailblazer is leaking fuel due to corrosion. I have tried to fix the problem myself but was unsuccessful. My local chevy dealership recognizes a service bulletin but says it doesn't pertain to my vehicle since it hasn't been registered in certain states.

Filed Oct 7, 2009 · Fuel system · 139,211 miles · MS

Tl*the contact owns a 2004 chevrolet trailblazer. She smelled a strong odor of gasoline in her vehicle. A technician from the dealer concluded that the fuel tank developed a fatigue crack and needed to be replaced. The contact was responsible for the repair cost. The failure mileage was 139,211. Updated 12/09/09 *bf updated 12/10/09.

Filed Oct 6, 2009 · Fuel system · 59,500 miles · AR

2004 chevy trailblazer leaking gasoline from the fuel line. Gasoline is leaking out of tank constantly all over the garage and anywhere the car is driven. Huge fire or explosion hazard. Same problem as special code 07099 and tsb #05012 where extended warranty was issued on ext models only.

Filed Jul 22, 2009 · Fuel system · 54,000 miles · CA

The service engine light on our chevy 2004 trailblazer ls came on. Took the vehicle to our mechanic who said there is a small crack in the fuel tank. I drove the vehicle out of town to a mechanic we highly trust explained the problem and were advised to take the vehicle to the dealership because he believed there was a special warranty in place for emissions problems. While at the dealership they confirmed there is a fuel tank inlet check valve fracture and should be covered under the special coverage adjustment #07099a. At the end of the day I was told my particular vehicle could not be covered because of the break in the VIN number. I then contacted gm personally and talked to a specialist who said she would have to look into it. She got back to me and basically said there is nothing gm can do because the warranty only covers the ext model, even though this is obviously a factory defect and a safety hazard! I was told my vehicle would be used for future evidence that this seems to be occurring in our particular model "trailblazer ls". So we are left with a cracked fuel tank that gm refuses to take care of.

Filed Jul 8, 2009 · Fuel system · FL

I have a 2004 chevrolet trailblazer ls that seems to have a very strong gas odor in the cabin and also drips gas underneath the gas tank. I heard that there was recall due to fuel odors in the cabin of the vehicle and drops of gasoline on the ground from the fuel tank inlet valve. I can't fill my tank up because of loss of fuel and odor inside vehicle. Also, I have the constant fear of my vehicle exploding at any given time. Please help or give advise at what I should do!!

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