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2004 Chevrolet Trailblazer fuel system complaints

Page 5 of 6: complaints 101 to 130 of 148, newest first, as owners wrote them.

See the summary of 2004 Chevrolet Trailblazer fuel system problems: which part fails, at what mileage and related recalls.

Filed Jun 16, 2009 · Fuel system · 40,000 miles · CA

My 2004 chevrolet trailblazer 4wd has 41,000 miles on the odometer. Recently the service engine soon (ses) light became illuminated. Personal inspection of the vehicle revealed a small crack in the plastic fuel tank. The crack was located at the "weld" or joint where the plastic fuel fill pipe connects to the tank. This fill pipe also houses the fuel tank inlet check valve (icv). As my vehicle was past the three-year - 36,000 mile warranty period I attempted to glue the leaking crack. This held for a few weeks, the ses light went out and there was no odor or appearance of gasoline leaking from the area. Eventually, though, the leak returned, evidenced by the ses light illumination and gasoline leaking from the repaired area. Another repair attempt was made and is currently under observation. This exact problem appears to be detailed in general motors document id# 1985459; subject: special coverage adjustment - fuel tank inlet check valve fracture #07099 - (06/07/2007). This referenced document only pertains to 2002-2004 chevrolet trailblazer ext and gmc envoy xl, both longer wheelbase models than my standard ls model. Upon my discovery of this manufacturer known problem with this vehicle model, I took my trailblazer to the local chevrolet dealer today. The service consultant said he was not familiar with my problem and was unable to access the computer database for any relevant documents for my vehicle. He did take a copy of the above referenced special coverage adjustment document and promised a return call tomorrow.

Filed May 26, 2009 · Fuel system · 62,000 miles · IL

Hello I am writing concerning my 2004 chevy trailblazer. When I first bought this vehicle the gauges all messed up and it would say I was going 90 when I wasn't moving at all. Now, the dealer went ahead and fixed that for me, but now the gas gauge is screwing up, it will say I have more gas then I have, it's been doing this for about 2 months now, and I've ran out of gas three times with my babies in the car. I did some research and there are alot of complaints about the exact same thing. When is this going to be recalled? How many complaints does it take? This is very dangerous, I have to drive 1000 miles soon, my husband is deployed now to iraq and I am suppose to go to visit family and I'm scared to do that in this vehicle and its all I have.

Filed Mar 15, 2009 · Fuel system · IL

Faulty gas tank filler neck on my 04 chevy trailblazer I've done research on the web and found there are many trailblazers with the same problem I'm having and there should be a recall on this because it is dangerous to have fuel leaking out of the gas tank I took it to the dealer(grossinger in lincolnwood il) and was told the tank would cost me 1200 dollars I can't afford that and pay a car note I'm hoping you could help me with gm I don't know what else to do.

Filed Mar 8, 2009 · Fuel system · 6,000 miles · PA

My complaint is regarding a potential incident. I own a 2004 chevy trailblazer. I bought this new in 2004. Within 3 months, I smelled gas from inside the truck. Then noticed when I fill the tank, it leaks out of the top. I brought this to gm attention and they said there is no recall and that I would be responsible 100%. Could cost up to 1000. Can you please investigate the issue and determine if there are others out there like me? I beleive this is a lemon type issue and I am planning to have my attorney take action but wanted to get your feedback?

Filed Feb 19, 2009 · Electrical, Fuel system · 66,000 miles · AL

Tl*the contact owns a 2004 chevrolet trailblazer. The contact smelled a strong odor of gasoline coming from the vehicle. In addition, the engine warning indicator illuminated sporadically on the instrument control panel. She took her vehicle to the dealer and they stated that fuel vapors were leaking and collecting on top of the module. The failure caused fuel to spill onto the ground. The contact would have to pay $1,300 to have the vehicle repaired because it was not registered in a salt belt state. Secondly, she noticed that the gauges on the instrument panel were inoperative and displayed inaccurate information. The dealer stated that the VIN was not included in the manufacturer's recall for the instrument control panel; therefore, she would have to pay $550 to repair the component. Currently, no repairs have been made. The failure mileage was 66,000 and current mileage is 73,000. Updated 3/11/09 *cn updated 03/13/09.

Filed Feb 13, 2009 · Fuel system · 50,000 miles · GA

I have a 2004 chevy trailblazer lt. On the gas tank where the fill neck is connected to it, the seam is cracked and leaks gas. I have tried to have the tank repaired but with no success. I have contacted gm and visited a chevy dealership about this concern and they want me to pay $1,300 + plus change the tank. This vehicle has not been damaged in a wreck. This is simply a defective part that causes a huge safety concern for me. I have read of other trailblazer gas tanks cracking at the same location that resulted in a campaign to replace them. I think that gm should replace these tanks that crack before they result in a fire and cause damage or injury. Gm and the dealership have demonstrated no concern for my safety and that of my family. I feel that this safety issue should eb dealt with by the manufacturer. Thank you for your time.

Filed Jan 15, 2009 · Fuel system · 55,000 miles · VA

Tl*the contact owns a 2004 chevrolet trailblazer. The contact stated that his gas tank filler neck failed and was loose. As a result, fuel leaks out. The manufacturer and dealer stated that the VIN was not covered under the recall and they only offered to pay 50% of the repair cost. The failure mileage was 55,000. Updated 02/04/09 *bf the consumer looked underneath the vehicle and discovered gas was seeping from what appeared to be where the rubber hose from the filler neck attaches to the gas tank and was seeping down onto the bottom of the gas tank. Updated 02/04/09.

Filed Jan 6, 2009 · Fuel system · OK

Bought a 2004 chevy trailblazer and fuel gauge is not working on it. Quit right after we bought it. We had also bought a 2000 chevy silverado in 2004 fuel gauge went out on it, it has the electronic sensor/sending unit built onto the fuel pump. Fuel pump works great just the sensor is broke. What is with these on the chevrolets. I have heard of others with same issue on their chevrolets.

Filed Dec 18, 2008 · Electrical, Fuel system · 86,685 miles · NV

Speedometer and fuel gage completely stopped working. Researched the internet and lots of people have complained of this very issue, but no recall has been made. This is a safety hazard and to fix this problem our dealership said it would cost anywhere at the least $500. This really upsets me as we cannot afford to fix this for that amount of money.

Filed Dec 10, 2008 · Fuel system · 63,800 miles · LA

A small crack or fracture has developed in the fuel tank filler neck. This will cause the check engine light to come on and may cause the tb to idle poorly when cold. There is a smell of gasoline.

Filed Nov 17, 2008 · Fuel system · 42,211 miles · IL

I purchased a 2004 chevy trailblazer. Everytime I fill the tank I have a strong order of gas. I took my vehicle to the dealership today and they told me that I have a leak in my gas tank and that I need a new gas tank. I searched and found that there are alot of complaints regarding this same issue with other trail blazer owners. I would like for gm to compensate or pay for the repairs that I had no idea about. I would not have purchased the vehicle if I knew that it had a complaint of this magnitude. This is a costly repair. Even at the price of gas - I do not have money to waste purchasing it for it to just leak out my vehicle. I am also required to take the vehicle through emissions but can not until the "service engine soon" light goes off. It won't go off until the gas tank is fixed. My license iis in jeopardy because or state (illinois) requires that this is done within a certain time period. I have already received 1 ticket for this because my plates can not be renewed as well until the emissions has passed.

Filed Nov 17, 2008 · Fuel system · 73,000 miles · AL

I have 2004 chevrolet trailblazer. I am receiving a "service engine soon" error. I took my vehicle to a chevrolet dealer and it was determined I had a crack in my fuel tank, p0442. I have did some research and discovered other people was having the same problem. The only the solution to the problem is to have the fuel tank replace. I have owned several vehicles and this is the first vehicle that I need the fuel tank replaced. I am very afraid for the safety of my family along with other family. This issue must be addressed to prevent any fatalities and I think gm should take ownership of the problem.

Filed Oct 30, 2008 · Fuel system · TX

I have taken very good care of my SUV. I bought it brand new and have never taken it off road. The service light came on and I took it to the dealer asap. They did a thorough check and found out my gas tank has a leak. The mechanic said there is nothing I could do except purchase a brand new fuel tank. He had also seen this problem before and that there was no recall on this.

Filed Oct 20, 2008 · Fuel system · 54,880 miles · PA

I stated to smell gas on my 2004 chevy trailblazer. About a week later it started leaking gas. I am stationed @ ft. Campbell and my mother living in pa had received a letter stating that there was a recall on 2004 trailblazers due to corrosion dealing with the gas tank assembly area. I took my SUV to a chevy dealer named james corlew chevrolet in tenn. They informed me that they had not heard of the recall and that it was going to cost me $2645 to fix it. They informed me that the problem was due to a large number of items dealing with the gas tank area assembly rusting and corroding. With me being in the military I need to travel alot to complete various training school. I was informed by my chain of command to report this to the government and if no response to contact my jag department due to the fact that this is a severe safety problem I wont be able to bring my vehicle on to post.

Filed Sep 12, 2008 · Fuel system · 40,000 miles · OK

2004 chevy trailblazer is leaking fuel. A 3rd party (non-gm) mechanic diagnosed the problem as a crack in the gas tank. According to the mechanic, the vehicle was leaking fuel onto the floor of his shop.

Filed Aug 25, 2008 · Fuel system · 78,000 miles · CO

Tl*the contact owns a 2004 chevrolet trailblazer. The contact stated that the fuel gauge on the instrument panel no longer works. She does not know when to place fuel in the vehicle. The failure has not been repaired. The current mileage was 80,000 and failure mileage was 78,000.

Filed Jul 11, 2008 · Fuel system · GA

Around 50k miles the service engine light came on. I took the vehicle to the dealership. I was asked if I had recently got gas, when I replied yes, he told me to tighten the gas cap and the light would go if in a few days. The light did go off but the mechanic never documented anything about my visit. Several weeks later the service engine light came on again. Thinking that it was the same situation I tightened the gas cap and did not go back to the dealership. This time the service engine light did not go off. I took the vehicle to an independent garage to get it checked out and the result was a malfunction in the fuel system. Often times I smell gas vapors especially after fueling. Recently I was parked on a hill and gas was dripping from my tank. Local dealerships act as if they have never heard of the problem. My warranty has expired.

Filed Jul 7, 2008 · Fuel system · 83,000 miles · GA

I was smelling gas fumes coming from my '04 chevy trailblazer. After some investigation found that the fitting going into the fuel tank from the fill line is leaking. The check engine has been on for a while.

Filed Jun 29, 2008 · Fuel system · 64,000 miles · TN

2004 trailblazer ls, 65,000 miles, noticed strong gas odor around the fuel filler door. Mechanic just called and said the neck on the fuel tank was cracked and leaking. Repair cost $800+ to replace plastic gas tank. Based on my research this appear a safety manufacturer defect.

Filed Jun 17, 2008 · Fuel system · 42,500 miles · PA

Fuel leakage caused by corosion at fuel pump outlet pipe. Gas pumped onto ground under vehicle. Mechanic replaced sending/filter unit cost $610.00 plus 5 gallons of gas lost.

Filed Apr 29, 2008 · Fuel system · 49,532 miles · NJ · 1 injury

Check engine light came on three times within the first month and a half I owned the used 04 trailblazer. It seems common from what most people posted on the internet that this problem occurs anywhere from 35 - 55k miles. The gas tank would constantly release an odor and I would get dizzy every time I drove the truck. I took it in to the dealer and they said it was just a leak in the gas cap and that it needed to be replaced. Once the warranty expired (one week later), the s.e..light came on again and the dealer service department stated that there was a crack in the neck of the tank and that it needed to be replaced. I picked it up today after it was replaced and totaled to $1,430. Gm knows about this problem and hopefully the letter that I have written to them will solve this issue and that I will either be reimbursed or compensated somehow for lost work and interest paid on this bill.

Filed Apr 11, 2008 · Fuel system · 36,500 miles · GA

Service engine light on , just out of warranty at the time. Garage found leak in fuel tank fill neck. Gasoline smell.

Filed Apr 3, 2008 · Fuel system · 33,000 miles · CO

Tl*the contact owns a 2004 chevrolet trailblazer. While driving at various speeds, the check engine light illuminated and the message center informed the contact to tighten the gas cap. When he attempted to tighten the gas cap, he noticed a thin crack in the filler neck. When he fills the gas tank, there was some leakage from the crack of the filler neck. The contact has taken the vehicle to the dealer, but it was not serviced because the warranty was expired. The current mileage was 34,000 and failure mileage was 33,000. Updated 04/22/08. *lj the pipe to the gas tank was composed of plastic. It has a crack about 1/2 inches long at the gas cap area, thus allowing vapors to escape the tank. Updated

Filed Mar 2, 2008 · Fuel system · 37,500 miles · TX

2004 chevy trailblazer. Gas leak where the filler neck connects to the tank. I have seen many, many of these on the forums. Gm has a bad design here.

Filed Feb 23, 2008 · Fuel system · 46,540 miles · NY

Corroded (leaking) metal elbow from the fuel pump module to the gas lines. Failure of the metal elbow caused gas to be pumped onto the top of fuel tank and surrounding areas while driving with just a hint of a gas smell inside the vehicle. The defective fuel module was replaced at an independent auto repair shop. The technician showed me the old part and where it was leaking. Corrosion was very heavy on the elbows.

Filed Feb 10, 2008 · Fuel system · 100,000 miles · PA

Gas leaking from gas tank and causing a puddle of gas to form under vehicle. Vehicles is a 2004 chevy trailblazer. Refer to the federal safety agency action # pe07013.

Filed Feb 6, 2008 · Fuel system · 71,009 miles · CT

Tl*the contact owns a 2004 chevrolet trailblazer. While warming up the vehicle, gasoline began spraying from the fuel line. The vehicle was towed to the dealer and they stated that the fuel line was rotted and needed to be replaced. The contact was informed by both the dealer and manufacturer that the repair was his responsibility. The current and failure mileages were 71,009.

Filed Feb 5, 2008 · Fuel system · 71,206 miles · CT

I own a 2004 chevrolet trailblazer that upon trying to start sprayed gas all over the ground and my kids getting in car. I had vehicle towed to dealer just to find there was nothing they would do since I have 70,000 miles on vehicle . The dealer said the fuel pump had rusted through and needed replacing at a cost of 1,200.00$. Should a $25,000.00 american made SUV last more than 4 years???

Filed Dec 31, 2007 · Fuel system · 30,000 miles · TX

I am the first and only owner of a 2004 chevrolet trailblazer. Around 25,000 miles, ses light came on, got serviced under warranty with a burned out o2 sensor as the cause. At 30, 000 miles, the ses light came on again. I took it to the dealership (out of warranty) and paid $80 for diagnostics. Service rep came back saying vehicle was fine, codes were in the computer's history and no problems exist. Two days later, ses light pops back up. Due to the weather, I garaged my trailblazer and began to smell fuel inside my house, and was even stronger in the garage. Raw fuel was leaking out from under the gas tank, and parts were doused. I call gm, explain the problem and basically was told there were no recalls/special repairs etc. On 2004 models. They did call the dealership and will have a rep call me back.

Filed Nov 16, 2007 · Fuel system · 51,000 miles · MS

Strong gas fume odor coming through ventilation system. Mechanic identified a leak in the fuel pressure regulator. 2004 chevy trailblazer w/51,000 miles. Gm certified purchased in 2005.

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