There is a failure of the gasoline filler tank check valve that causes gas to spit out of the filler hose assembly during fueling. Here is a video showing the issue (video is of another my 2005 dodge durango with the exact same issue): http://www.youtube.com/watch?v=b0-_9wg6dw4 background: in march 2005 a recall was conducted to remedy fuel-spit back problems caused by stuck inlet check valves in the fuel tank filler tubes. At that time, chrysler stated that the supplier of the fuel tanks had identified an early october 2004 manufacturing change that should have eliminated the root cause of the problem. However, higher rates of complaints and warranty claims for the my 2005 durango vehicles built from 10/13/04 to 11/30/04 compared with the remaining my 2005 durango vehicles built after november 2004 indicate the spit back problem continued in the field for vehicles built from mid-october through the end of november. Chrysler reported process modifications were implemented on 11/24/04 to address spit back problems and believes these process changes would have been incorporated in all vehicles built at the assembly plant as of 11/30/04. In march 2005 , chrysler initiated a safety recall of approximately 24,000 my 2005 dodge durango vehicles built from 3/1/04 to 10/12/04 (refer to recall 05v‑034). In january 2009, the recall was expanded to include approximately 19,000 additional my 2005 dodge durango vehicles built from 10/13/04 through 11/30/04 (refer to recall 09v‑003). According to my dealer, my my 2005 dodge durango was manufactured in march of 2005 and is having exact same issue specified in the recalls. To correct safety defect in my vehicle, the dealer has quoted me ~$1,000 to fix this issue because it is not part of the recall.
2005 Dodge Durango fuel system complaints
Page 11 of 26: complaints 281 to 310 of 751, newest first, as owners wrote them.
Tl* the contact owns a 2005 dodge durango. The contact stated that the vehicle was leaking fuel. The contact took the vehicle to the dealer and was told that the leak was coming from the inlet check valve. The contact inquired of the federal safety agency campaign id number: 09v003000 (fuel system, gasoline: storage: tank assembly) but was advised that the vehicle was not included in the recall. The failure mileage was 71,000 and the current mileage was 85,000.
I like many 2005 durango owners when filling up my gas tank. I have gas spray out the filler neck once the gas pump cuts off. It sprays gas everywhere and causes an unsafe situation plus the environmental issue of pouring gas on the ground. Dodge will only cover certain VIN's even though every model is affected. It is a $700 repair at the dealer and dodge know it is an issue. See a video here. Http://www.youtube.com/watch?nr=1&feature=endscreen&v=fs5u63cn-ii.
About 2 years ago it starting spilling gas when I try an fill it up, I keep checking recalls but nothing for my vehicle and researching others they have the same issue but only certain 05 durangos have been recalled. This is too expensive for me to fix myself so I have to monitor how much gas to put in, at $4.00 a gallon I don't want to lose it on the ground. It would be nice for trips to fill it up to monitor miles per gallon and to get the most miles without stopping more often. There are several complaints about this, why can't all these vehicles be recalled, it is defiantly a problem and should be corrected before people get hurt.
Tl* the contact owns a 2005 dodge durango. The contact stated that the fuel would leak onto the ground while fueling. Both the dealer and manufacturer stated that the vehicle was not included in the recall associated with the federal safety agency campaign id number 09v003000 (fuel system, gasoline:storage:tank assembly). The vehicle was not repaired. The failure mileage was 100,000 and the current mileage was 100,200. Updated 02/22/12 *bf updated 03/01/12
When filling the gas tank gas will spill out of the filler neck onto the vehicle, ground, and person once the pump shuts off when full. Confirmed by dodge dealership that the filler value in the neck is malfunctioning. Researched and found recalls on certain 2005 vins and extended warranties on 2006-2008 models. My VIN was not covered and dodge will not support the recall even though it is the same issue they have acknowledged on the same model year.
Gas overflows and ejects when fueling. When the auto shut-off of the gas pump nozzle triggers, a considerable amount of fuel is expelled from the filler area of the vehicle. This is a reported issue covering many makes and model years of dodge vehicles. When contacting a dodge representative, she indicated that the warranty has not been extended or does not cover my VIN#. She also indicated that each call is tracked and when a certain amount of calls/problem reports are obtained, they would consider the re-evaluation of this issue.
When filling vehicle up gas overflows back out onto the vehicle and ground.
While driving my vehicle, coming to a stop, or turning left at slow speeds 0-5 MPH my engine stall without warning. No lights light up on the dash to indicate a problem. I have also noticed that rpms fluctuate (increase/decrease) while my foot is off the gas pedal. This is a daily occurrence. I first thought that I had bad fuel and put an fuel additive in the tank to hopefully resolve the problem. When the problem continued, I replaced the air filter, but the problem continued. I am now going to replace the egr, but I have seen that others have done so without any success in resolving the problem. Based on the notices placed here and at various other web-sites for several years running, it appears that dodge does not have any procedures in place to resolve this problem. This is a health and safety issue that needs to be addressed. I purchased this vehicle for the purpose of transporting my grand kids, and lacrosse players to and from various events. If dodge does not resolve this problem, and I or someone I am transporting is injured or killed in a accident based on the above mentioned vehicle malfunction, dodge will be held accountable.
When putting fuel in the gas tank, once it fill up it shoots gas out. Not a little gas either, alot of gas. It's very dangerous. They had a recall on the 2006 through 2008 durangos but not the 2005. The recall was for check valve in the gas tank. This is extremely dangerous and I can't believe the wouldn't want to fix this before someone really gets hurt.
On numerous occasions when filling my gas tank the automatic shut off ( that tells you the tank is full) has not kicked in causing the tank to over flow and kick back gas spray all over me, my fiance, or the attendant at the gas station. This is not something that has happened just once, but multiple times in the 9 months I have owned this vehicle. I have checked for recalls and my VIN comes back with no active recalls, I even went as far as reading in detail the federal safety agency recall reports (09v003000 and 05v034000) to obtain manufacture dates to compare against my own. Needless to say mine does not fit in the date range (3/1/04-11/30/04) having been manufactured in february 2005, but does infact have the same issue as the models under recall. This is something I want to have fixed but don't feel I should have to pay to do so seeing as this is an issue they knew they had and claimed to have fixed but quite obviously did not. I am tired of being afraid to fill my gas tank and getting covered in gas when I do.
Tl* the contact owns a 2005 dodge durango. The contact stated that while refueling, fuel overflowed and was spewed from the filler neck. The dealer was contacted and they stated to the contact that the vehicle was not included in any recalls. The vehicle was neither diagnosed nor repaired. The failure mileage was 90,000 and the current mileage was 120,000.
Tl* the contact owns a 2005 dodge durango. The contact stated that fuel spilled from the filler neck while refueling. The vehicle was not taken to have the failure diagnosed or repaired. The manufacturer was made aware of the failure and the contact was informed that the vehicle was not included in the federal safety agency campaign id numbers: 09v003000 (fuel system, gasoline:storage:tank assembly) or 05v034000 (fuel system, gasoline:storage:tank assembly:filler pipe and cap). The failure mileage was 110,000.
At the end of fueling fuel gushes back from fuel filler receptical. This happens using pump set for auto cut off or manual operation. This occurs every time fueling is completed without stopping short of auto fuel cut off by the pump. This to me is a very serious safety issue as any source of ignition could cause a very serious accident. I have found many complaints about this problem with many different durango year models but only two seem to fall under their recalls, this problem is not related to any of the normally considered normal wear items but rather a system that should be reasonably considered to last the lifetime of the vehicle. This seems to be a widespread problem rather than just a few coustomer complaints. It also does not appear to be related to any time or mileage constraints. In light of the numerous complaints about this safety issue what relief could/should we expect reguarding this issue?
After I bought my durango used, I brought it to fill up the gas tank. I filled up the tank, just before the gas pump shut off, there was about 1/2 gallon of gas that shot out the gas filler hose at me- I thought it was something wrong with the fuel pump at the gas station and told the gas station attendant. About one month ago I filled my fuel tank again, and again the fuel literally shot out of the filler spout at me. I thought this time it wasn't a coincidence since it was at a different gas station. I started searching and found there are many durango owners with this same dangerous issue. Apparently, dodge has agreed to fix 2006-2008 vehicles, but the 2005's aren't covered. This is rediculous, does someone's car have to catch on fire for dodge to take responsibility?
Fuel gushes out of the gas tank when filling up with gas. About one or two seconds after the fuel nozzle automatically shuts off because the tank is full, fuel will gush out of the tank for about another one to two seconds. I believe this is a fire hazard and a general safety concern. The dodge dealer tells me it's a stuck roll over valve and not under waranty or covered in a recall.
Since purchasing the vehicle three years ago I have complained numerous times to the dealer, about gas spewing out of the filler tube when I fill the tank. Chrysler has told me that my vehicle does not qualify for the safety recall because is was manufactured in july of 2005 and not a 2006 model. There are issues with 2004 and 2005 durangos and chrysler needs to expand the recall to cover these vehicles. Having gas spew out of my tank is going to cause a fire. Information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6)
Cannot fill up my fuel tank without getting gasoline spray. Anytime the gas station pump is allowed to shut itself off it sprays fuel out. This is at every gas station I have ever gone to. The hazard of a significant fuel spill! This has been an ongoing problem.
While filing up with gas, when the pump clicks off when it is full gas spews out of the filler neck while the gas nozzle is still in there.. Apparently this is a widespread problem and a recall has been issued on 2006-2007 models but not 2005's like mine.. It would be nice to be able to fill my truck up with gas and not have it spew out all over the side of my truck and the ground..
Tl* the contact owns a 2005 dodge durango. The contact stated that fuel would spill out from the filler neck while refueling the vehicle. The failure recurred whenever the vehicle was refueled. The vehicle was not taken to a dealer to have the failure diagnosed. The manufacturer was made aware of the failure and stated that the vehicle was not included in the recall associated with the federal safety agency campaign id number 05v034000 (fuel system, gasoline:storage:tank assembly:filler pipe and cap). The vehicle was not repaired. The failure mileage was 74,000. Updated 02/06/12*bf the consumer stated fuel gushed from the filler neck every time he filled up. Updated 03/05/12
Tl* the contact owns a 2005 dodge durango. The contact stated fuel spilled out of the filler neck upon refueling. The failure recurred whenever fuel was added. The vehicle was not to the dealer to have the failure diagnosed or repaired. The manufacturer was made aware of the failure and stated that the vehicle was not included in the recall associated with the federal safety agency campaign id number 09v003000 (fuel system, gasoline:storage:tank assembly). The failure mileage was 68,340. Updated 02/06/12*bf updated 02/29/12
I bought this vehicle used back in 2009. I am in the auto industry and bought from a reputable dealer and checked history for any crashes. Also no signs of any body repair or anything being not original in the fuel system. I like many others cannot fill up my fuel tank without getting sprayed with gasoline! Anytime the gas station pump is allowed to shut itself off it sprays at least a half gallon of fuel out. This is at every gas station I have ever gone to. That means every time I have filled up in the last 2.5 years has given me the hazard of a significant fuel spill! This has been an ongoing problem. In the past was told by dealerships that my VIN was not covered under the current recall but that it may be expanded and to just be patient. Searching on the internet and many forums it is clear there are many people out there with the same issue that is not under the current recall. This recall should probably be reviewed and expanded to cover all of the affected vehicles.
My wife and I purchased this pre-owned vehicle 10/29/2011. This happens everytime we fill the tank. The fuel handle clicks to shut of the flow of gasoline to the tank, then about a second later, the fuel begins to spew back out of the tank, draining down the exterior of the vehicle, covering the ground, and myself as I stand nearby. Each time I estimate between 1/4 & 1/2 gallon of fuel is wasted. I verified with my local chrysler/dodge/jeep 5 star dealer that my VIN isn't included in the limited recall from years past. This is a huge safety issue as my wife runs a home daycare and children are frequently in the durango where fumes are prevelant after the spill.
Whenever I fill the gas tank, gas comes pouring back out at me. I have called chrysler and they told me that my vehicle VIN was not included in the recall. This happens every time I fill the tank! There's at least a 1/4 to 1/2 a gallon of gas that comes pouring out. Not only do I have to pay for this wasted fuel I also am putting several people at risk of a fire every time I fill up due to the unsafe nature of the problem. I expect that when I purchase a vehicle that it's going to be safe. Doesn't chrysler have their customers safety in mind....if so, correct the problem!
Bought car in 2007 had to replace one key because of electronics at 180 dollars each, 2009 changed car battery had to reset keys at 80 dollars, 2011 keys need replaced again at 130 dollars each. Bad design so they can keep fleasing you for money. Also had fuel tank replaced, brake lines rubbed together causing hole in line and loss of brakes, dust cover on drivers seat belt broke off, screws in back tail gate keep loosening and falling out.
Tl* the contact owns a 2005 dodge durango. While adding fuel to the vehicle, the fuel spilled out of the filler neck whenever the fuel tank was full. The vehicle was not taken to the dealer for diagnostic testing. The vehicle was not repaired. The VIN was not available. The approximate failure mileage was 95,000.
Add one more complaint to the others about gas spewing out when you fill up the tank. This is ridiculous, I was never notified of a recall, only found out about it after talking to another durango owner. I have never even heard of this happening on any other vehicle but is obviously a defect with the durango. I will be contacting our dealer (and others if needed) to see if we qualify for this recall. Have held off taking it for repair after having to pay $800 on a locked up steering wheel on a 3 yr old vehicle. And don't even get me started on the $300 keys that stop working due to a known design flaw.
Tl* the contact owns a 2005 dodge durango. The contact stated that while refueling, fuel would spill out from the filler neck and the gas pump would inadvertently shut off. The vehicle was not taken to have the failure diagnosed or repaired. The manufacturer was made aware of the failure and offered no assistance. The failure mileage was 117,000.
Tl* the contact owns a 2005 dodge durango. The contact stated that after refueling, the fuel would spew out from the fuel tank onto the ground due to a faulty fuel tank inlet check valve. There was a recall under the federal safety agency campaign id number: 09v003000 (fuel system, gasoline: storage: tank assembly) but the contact's VIN was not included in the recall. The vehicle was not diagnosed or repaired. The approximate failure mileage was 50,000.
Upon fueling my vehicle up on a regular basis; the fuel pump will shut off at time of fill up, but then a backlash of fuel occurs to be backing up in the fuel pipe and spraying/gushing out all over my vehicle. I have seen numerous and previous complaints pertaining to this issue. Why hasn't anyone realized that this is most dangerous and "all vehicles" claiming to this problem should be repaired at no cost to the vehicle owner, simply a defect in manufacturing and thus needs to be addressed by corp. Recall info # is 09v003000 please respond and kindly investigate this situation and advise me of my next step with local dealer.
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