1996 Dodge Grand Caravan body problems

Filed Jul 20, 2015 · Body · 220,300 miles · LA · 1 injury

Purchased tire "as new" from grave's tire in carthage, tx. Come to find it was 6 yrs old when purchased and dry rotted as it blew in 2 months time of being on the vehicle. Tire shop owner (leo graves) says he isn't honoring his 60,000 mile/1 yr warranty, this happened to another customer of his and as far as he is concerned, we both hit something in the road. ...updated 10/15/15 *bf updated 11/30/2017

Filed Jun 30, 2009 · Body, Suspension · 120,000 miles · MA

96 grand caravan strut mount rust couldn't pass inspection and they said my kids could have died if I had a accident. This should be a major recall. The government involves in every aspect of our lives to keep our children safe until it makes corporation pay money to fix a known problem let see what you guys do with this. Sorry im upset just seems extremely dangerous and as I read on the internet tons of people with this problem and chrysler knows about it caused I called the to and said if I had a issue to write to you guys but most likely nothing will be done. That is a quote from a chrysler customer service rep.

Filed Aug 13, 2008 · Body, Steering · 154,000 miles · OH

Strut tower, driver's side is extremely rusted - a hard bump will certainly push the suspension spring assembly through the top causing loss of vehicle control.

Filed Jun 30, 2008 · Body, Suspension · 114,328 miles · MI

1996 dodge grand caravan corrosion perforation condition at the top of the strut tower. The front driver side strut tower rusted. I am very concerned that the front end will collapse while driving. Driver's side strut tower completely rusted away. Making vehicle unsafe to be on the road. Someone is going to get hurt or killed if they don't recall these and fix them. Apparently chrysler wants to be named after someone else once someone gets killed and then they sue chrysler and win for chrysler being careless and cheap when building a vehicle. I am very upset because it is going to cost me $1200 to fix my driver side strut tower because of the massive rust my kids ride in this vehicle and I didn't build it I think the people who did should recall it and fix it for us, minivans are kid vehicles we don't buy them just to ride and look cool in them they transport precious cargo our kids I have three and if something were to happen to them because of a bad company making cheap stuff someone would have to answer to me for it. I bought the minivan thinking dodge was a responsible company and good company but I am now having second thoughts about it with this happening.

Filed Mar 23, 2006 · Body · IN

The cup holder in some vehicles is located directly adjacent to the dashboard. When the vehicle stops, beverage splashes onto the dash, in this case into a computer board in the dash through slots in the dash for the heater controls. The result is total failure of the front and rear window defroster, windshield washer and wipers, front and rear heaters, and air conditioning. The lack of ability to clear the front and rear glass constitutes a safety hazard. This particular vehicle is a 1996 dodge grand caravan se [xxx]. Possibly several brands of vehicle have this engineering design problem. The response that I got from chrysler when I asked about replacement parts is that the warranty is for three years, and after that "tough." their e-mail response is attached. At a minimum, replacement parts should be available for a reasonable time after production stops, and this vehicle is still in production. Since it is a design error, I feel that this field failure should be corrected without charge. If that is not possible, then I should be allowed to purchase and install this $20 computer board myself. It requires removal of four screws. --->snip<--- your vehicle was provided with a warranty against defects for a period of 3 years or 36,000 miles. Your concerns, particularly in view of the expense and inconvenience involved in this issue, are understandable. However, your request for consideration in this matter must be declined. *nm updated 07/16/2012 *js information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6)

Filed Dec 20, 2005 · Body · 6,400 miles · OR · crash · 2 injuries

On 12/5/2002, my husband & I were sitting at a red light in our 1996 dodge grand caravan when we were rear-ended by a ford taurus. Being lower to the ground than the caravan, the taurus hit the dealer installed tow bar causing the frame to buckle above both axles & minimal damage to the body of the van. The case for recovery of medical bills & wages lost is now coming up & we found out that they are claiming that we were hit between 8-10 MPH. I talked with someone in your legal department & she told me to see if chrysler could give me info on the strength of that frame & if not, to file a complaint. We heard back from chrysler this morning & they said that they couldn't help us.

Filed Jul 29, 2004 · Airbags, Body · 500 miles · MD

Serpentine belt or tensioner clip has had to be repaired 4 times (towed every time) electrical problems since the beginning; turn the key and the windshield wipers start going, turn the key off and the wipers "keep" going, take the key totally out of the ignition and the wipers go and the "dinging" alarm that tells you the lights are on or the key is in, starts.(I seriously thought the car was possessed) or turn the key and "nothing" comes on except the engine. I've replaced the battery 5 times at least - it's usually better w/ a new battery for a little while. Have had to have the window motor and assembly replaced on drivers side twice and 5 times on the passenger side. Most recent was 4/04, which was replaced 7/04 again. The side sliding doors on both side do not lock, if you push the button down, you can't get it back up. The rear hatch is damaged from closing the door, looks like I was hit in the rear, but have not been. Check engine light was on for months in fall '03, no mechanic could say why. Wanted to get the A/C charged but it wouldn't hold a charge. Dealer couldn't figure it out. Took it to another mechanic who said the A/C unit was totally melted. Had it replaced and then the computer reset. Replaced the transmission at 100000, the "plantatary gears" were cracked. Check engine light is on again in 7/04, failed emisions, replaced o2 sensor, light still on, tack sticks and car won't accelerate at times - I can push it to the floor and it won't go?? Feels like it's choking, no power. Have a 3.8l, should have power. There is no panel/door for pass. Airbag to come out. If I ever got in an accident, what would it do...just bust through my dash? Over time, the dash on that side has gotten soft and mushy, what's that about? My dad bought the same year caravan I did, but he doesn't have the grand caravan le and he doesn't have the 3.8l and he hasn't had a single problem...I guess I got all of them.

Filed Jan 15, 2004 · Body, Suspension · 170,000 miles · WI

We took our 1996 grand caravan in for recalls that dodge sent us. They called my wife back and told her it was condemnable and unsafe to drive, because the strut tower was very badly rusted. By the time I had the chance to call them, because I was at work, the person she talked to had left, however I did talk to another person acquainted with the vehicle. He said because of the mileage and that I wasn't the original owner dodge wouldn't do anything for us. He also said it would cost $2000.00 per side to fix and the van wasn't worth it. I said this is a serious thing and it should be fixed by chrysler because they obviously used inferior materials on that part of the van. He said that they would not fix it, and the weather where we live had something to do with it. I said so I am just out of a vehicle to drive?, and he said you can drive it but it's not safe. Now the other man told my wife that if she hit a hole or went over rr tracks it could come completely through and she would lose total control of the vehicle. The auto body man we took it to said that the part should have been galvanized when they made it and this wouldn't be happening. Another thing I would like to note is that our 1994 caravan did not have this problem and it had over 270,000 miles on it. Also this 1996 does not have rust anywhere else. Someone is going to get hurt or killed if they don't recall these and fix them. They recalled a clock spring for the airbag, and they didn't ask the mileage of our vehicle, and they performed all the other recalls on it that day so they could get there money, but they won?t do anything about a suspension component that is life threatening. I would like also to add that your car doesn't need to have an airbag to be safe or run, but it does need a suspension. This is not an only case, we have another 1996 grand caravan that looks like rust is bubbling under the paint at that same spot, so it is a very easy thing to not see.

Filed Jul 11, 2003 · Body · WI

The body structure which held the strut to the front suspension was badly rusted. The consumer was told if he drove over a railroad track, the strut could go completely through the body structure it's connected to and he could loose control of the vehicle. Ph

Filed Jun 5, 2003 · Body · 76,100 miles · OH

The strut mounts thoroughly rusted and separated from the body which then caused a driving hazard. Several mechanics have stated that this has been a most common occurrence among the chrsyler/dodge mini-vans of 1996. Chrysler will not extend good will or assistance even though the fault lies with them in its poor design that was soon after revamped. What is really distressing is that chrysler raised the cost of the strut mounts recently, which are dealer parts only, by about 84% as they realize more and more consumers need to make this expensive repair.