Rubber fuel line in main engine bay is leaking fuel and cracked I have seen others that have burned down for this issue. Dodge fiat Chrysler needs to be aware that all 1996 to 2000 dodge caravans and Chrysler town and country’s could burn down if this fuel issue isn’t fixed I have already had to pay out of pocket to fix one vehicle I’m not doing it again.. my phone number if anyone at you’re agency would like to call me my cell is [XXX] thanks PLEASE HELP!! INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).
1996 Dodge Grand Caravan fuel system problems
180 complaints (16% of all complaints for this car). Typical mileage when it fails: 115,000. 1 crash reported.
- owner complaints
- 180
- of this car's complaints
- 16%
- typical mileage
- 115,000
- crashes
- 1
- recalls
- 4
Which part fails
- Storage: tank assembly73
- Fuel injection system42
- Delivery: fuel pump20
- Delivery12
- Storage: tank assembly: filler pipe and cap10
- Delivery: hoses, lines/piping, and fittings8
- Storage4
- Fuel injection system: fuel rail2
At what mileage
Complaints by mileage at the time of the problem.
0k-25k
25k-50k
50k-75k
75k-100k
100k-125k
125k-150k
150k-175k
175k-200k
200k+
Dodge Grand Caravan fuel system problems in other years
Specific symptoms reported on the 1996 Dodge Grand Caravan fuel system
Phrases found in the owners' own descriptions, so one complaint can mention several symptoms.
Related recalls
Fuel system, gasoline: fuel injection system
- What is wrong
- Vehicle description: mini vans built with 3.3l and 3.8l engines have fuel rails with nitrole rubber o-ring seals that can degrade over time. Fuel leakage from the underhood fuel injection fuel rail could result, increasing the likelihood of a vehicle fire.
- Risk
- Fuel leakage in the presence of an ignition source can result in a fire.
- Remedy
- Dealers will install a seal on the vehicle fuel rails to prevent external leakage of fuel from the fuel rail crossover tube, should the existing o-rings continue to degrade. Owner notification began on january 25, 2002. Due to the large quantity of vehicles involved in this campaign, the owner notification will be phased over the next several months. However, if a vehicle is leaking fuel from the o-rings, the vehicle should be taken into a dealer to have this repaired as soon as possible. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact daimlerchrysler at 1‑800‑853‑1403.
Recall number 00V268000 · Recall details
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- Vehicle description: minivans. Fuel can leak from the fuel tank at the interface of the fuel pump module attachment.
- Risk
- If a fuel leak occurs in the presence of an ignition source, a fire could occur.
- Remedy
- Dealers will replace the fuel pump module attaching nut with a nut that includes tighter design tolerances. The sealing o-ring will also be replaced.
Recall number 99V216000 · Recall details
Fuel system, gasoline: storage: tank assembly: filler pipe and cap
- What is wrong
- A static electric charge can build up on the ungrounded metal section of the fuel filler tube.
- Risk
- This condition could cause a spark to occur when fueling the vehicle and possibly ignite the fuel vapors.
- Remedy
- Dealers will install a ground strap for the fuel filler tube.
Recall number 96V002000 · Recall details
Fuel system, gasoline: delivery: hoses, lines/piping, and fittings
- What is wrong
- The fuel tank rollover valve can allow fuel to pass into the vapor canister resulting in the potential for fuel leakage.
- Risk
- Fuel leakage increases the potential for a vehicle fire.
- Remedy
- Dealers will replace the fuel tank filler tube with a filler tube that has an additional rollover valve. The associated rollover valve vapor hoses will be rerouted.
Recall number 95V236000 · Recall details
Related investigations
Post collision fuel system
EA99013
Post-collision fuel system integrity
There is no summary currently available
PE99010
What 1996 Dodge Grand Caravan owners say
Most recent owner complaints, unedited.
Fuel leaking from the fuel tank and the injection base. Start january 20 ,2014. I am a new owner.
1996 dodge grand caravan with leaking fuel tank. Consumer states that she did a search on the internet for recalls and found several for her vehicle. She states that she never received any paperwork from the manufacturer about the recalls.
Tl*the contact owns a 1996 dodge grand caravan. The contact had the vehicle repaired according to recall the federal safety agency campaign id number 00v268000 (fuel system, gasoline:fuel injection system) in 2005. While driving approximately 35 MPH, he smelled a mild burning odor. Minutes later, he noticed smoke rising from the front end of the vehicle. Seconds later, the vehicle was engulfed in flames. The fire department arrived and extinguished the fire. The majority of the vehicle was destroyed and it was towed to his residence. An investigator from the fire department concluded that the fire began near the fuel lines. The manufacturer has not been notified. The contact still has possession of the vehicle. The failure and current mileages were 130,000.
Tl* - the contact's vehicle was taken to the dealer for recall 00v268000 repairs. The dealer told the contact that the recall repairs had already been made on the vehicle per recall requirements. This repair was done on december 11, 2006. On january 2, 2007 after driving approximate 6 miles the driver smelled gas fumes so he drove the vehicle back home. The contact stated that the gas fumes killed 14 of the birds that were housed in his garage. The contact opened the hood and gas was leaking. The contact stated that he had noticed the vehicle was using more gas than it had previously. The vehicle was still slowly leaking gas 24 hours after he originally noticed the leak. The contact stated that the vehicle was not drivable and he has not yet contacted the dealer. The contact stated the check engine light was on. *ak updated 2/6/2007 - *nm updated 03/21/07
1996 dodge grand caravan fuel filler neck- rusted through and leaking when refueling.
Dt: the contact stated that gas tank had to be replaced. It was falling apart at the top of the tank. When filling the vehicle up with gas it spilled everywhere. The gas was seeping out of the top. He called the dealer and it was not under recall.*ak updated 11/29/05.
1994 dodge caravan le, v6, 3.8 l. Leaking fuel tank. Fuel leaks when vehicle??s tank is filled. Fuel run off from the top side of fuel tank between the floor and top of gas tank. Vehicle fuel does not leak after 2-4 gallons of fuel is burned. Vehicle has no accident history.
Dt: the consumer stated vehicle was leaking fuel from fuel tank, and has already had three fuel related recalls. There was a defective roll over valve. The vehicle is currently at the dealership. They have not stated why the problem was happening. Also called the manufacturer. The fuel leaked when the tank was relatively full. The problem was noticed four or five months ago. On july 21, 2005 there was fuel under the vehicle. Consumer stated it was his wife's vehicle.*ak
Occasional fuel smell from car for many months. After filling and parking car with rear end on up hill incline noticed gas pouring out from under car from top of gas tank. Took to dealer they said all recalls were performed. They dropped tank and informed me the plastic tank was splitting at the seam on top. Not a dodge problem . My cost to replace $900.00. I think this is a manufacturer defect since I have been informed by several outside mechanics that they have replaced quite a few of these chrysler fuel tanks. The potential for fire is great for some one passing by and flipping a cigarette.
Questions about the 1996 Dodge Grand Caravan fuel system
Does the 1996 Dodge Grand Caravan have fuel system problems?
Owners have filed 180 complaints about the fuel system of the 1996 Dodge Grand Caravan, 16% of all its complaints.
At what mileage do 1996 Dodge Grand Caravan fuel system problems start?
The typical (median) mileage in owner complaints is 115,000 miles.
Was there a recall on the 1996 Dodge Grand Caravan fuel system?
Yes, 4 recalls: 00V268000, 99V216000, 96V002000. Check your VIN to see if your car still needs the free repair.
What year does the Dodge Grand Caravan have the most fuel system problems?
The Dodge Grand Caravan model years with the most fuel system complaints are 1996 (180 complaints), 2011 (137 complaints) and 2012 (74 complaints).
Other 1996 Dodge Grand Caravan problems
Airbags 211Transmission 208Electrical 197Engine 175Acceleration 124Brakes 106Visibility 101Steering 74Suspension 60Body 59Lights 31Locks 26Seat belts 22Tires 17Seats 11Wheels 1
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