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1994 Ford Aerostar electrical problems

69 complaints (27% of all complaints for this car). Typical mileage when it fails: 120,000.

owner complaints
69
of this car's complaints
27%
typical mileage
120,000
crashes
0
recalls
2

Which part fails

  • Ignition: switch
    22
  • Horn
    12
  • Wiring: front underhood
    11
  • Wiring: interior/under dash
    7
  • Wiring
    7
  • Ignition
    6
  • Starter assembly
    2
  • 12v/24v/48v battery
    2

At what mileage

Complaints by mileage at the time of the problem.

0k-25k
25k-50k
50k-75k
75k-100k
100k-125k
125k-150k
150k-175k
175k-200k
200k+

Ford Aerostar electrical problems in other years

199019911992199319941995199619971998

Specific symptoms reported on the 1994 Ford Aerostar electrical

Phrases found in the owners' own descriptions, so one complaint can mention several symptoms.

Fire or smoke 14

Related recalls

Electrical system: wiring: front underhoodReported February 9, 1999 · 23,097 vehicles affected
What is wrong
Vehicle description: mini vans. Heat generation in the wiring harness to the fuel pump/sender assembly can cause an electrical short. The vehicle could experience a loss of power and become immobilized and the fuel gauge may be erratic.
Risk
Heat damage, including melting or charring of the fuel pump and sender assembly wire harness and associated wiring harnesses can also result. The short circuit could also have the potential for a vehicle fire.
Remedy
Dealers will install a fused jumper harness in the fuel pump ground circuit that will be installed at the fuel pump inertia shut-off switch.

Recall number 99V028000 · Recall details

Electrical system: ignition: switchReported February 9, 1999 · 762,201 vehicles affected
What is wrong
Vehicle description: mini vans. These vehicles were produced with a higher than specified electrical load through the accessory power feed circuit. The potential for contact between the b2 (battery), a2 (accessory), and p1 (proof) circuits can occur, creating a short circuit, allowing current to flow through the ground wire.
Risk
This can cause over heating and the potential for a vehicle fire.
Remedy
Dealers will install a jumper harness with a relay which will re-route and activate all a2 accessories through the relay.

Recall number 99V029000 · Recall details

What 1994 Ford Aerostar owners say

Most recent owner complaints, unedited.

Filed Aug 12, 2013 · Electrical · 93,000 miles · VA · fire

Van had been driven for approximately two hours or so, around the local city communities. Van had been parked for approximately five minutes, when neighbors notified me of fire. Intense fire was coming from driver's side/windshield/ignition/front seat area, eventually consuming entire interior of van. Norfolk fire department responded within five minutes, or so, station only about 150 yards from my residence. Fire was extinguished within five minutes or so, but the van was completely consumed by fire and totally destroyed by then. Van was junked/salvaged. Paid only $100.00 for salvage/junk/towing, etc. Prior to this incident, I had no problems with my van. Van only had 93000 miles. Had purchased new from freedoms ford in norfolk, va. Informed by associate that I should report this "fire hazard/problem," because other 1994 ford aerostar vans have experienced similar "fire problems/incidents/reports," and the like. Please inform me of what actions I need to take to recoup some monetary value for this "fire incident," etc. My vehicle paperwork was burned/destroyed in the fire. However, the norfolk fire department did make an "official fire report/record" of the incident, etc. Also, minor damage was done to the aluminum siding of my house from the vehicle fire.

Filed Jun 13, 2012 · Electrical · FL

Had the clock ring repaired (year 2000)due to the airbag light stayed on. Now the airbag light stays on ,there is no horn and the cruise control doesnt work. There has to be a recall for this safety problem.

Filed Jul 8, 2009 · Electrical, Fuel system · CA

We were beginning to experience loss of power. The fuel pump and filter was changed. We are still getting intermittent loss of power, but what my concern is that I saw a recall on the federal safety agency: 99v028000. I was made aware of this recall when I viewed an episode of cops where an aerostar's electrical system caused a fire in the engine compartment. I called ford in temecula calif and now they have no record of any recalls for this year of aerostar 1994 I do have kids and I would like to know what safety matters remain on this van.

Filed Jul 5, 2008 · Acceleration, Airbags · 120,000 miles · IA

All electronics on steering column don't work. Air bag system flashes 3-2. No airbag (presumably), cruise control or horn function.

Filed Feb 12, 2008 · Body, Brakes · 120,000 miles · PA

Front coil springs snapped, had to replaced with reading spring works, they had to send the specks to chicago. My ford aero star 4 wheel drive & 4.0 v6 is not available from after market. The only option is to buy new or used ford springs which are made in china. The local ford dealer admits replacing coil & leaf springs on several models. Midas was so busy replacing ford springs, they could not set up an appointment to install springs even if I had the springs.

Filed Feb 6, 2008 · Electrical · 110,000 miles · CA · fire

Car was parked in driveway, untouched, for at least 24 hours. Fire erupted about 7:00 am. Flames were coming through the drivers side windshield. Seemed to be electrical in nature. Car is a total loss. Car is completely original (no electric alterations). Car had been to the dealer within the last 2 years so any recall work should have been done.

Filed Feb 1, 2006 · Electrical, Engine · 100,000 miles · CA · fire

Dt: the contact stated 1994, ford van caught on fire on the freeway on 8-8-05. She was not having problems prior to the fire. The fire seemed to be electrical and originated under the hood. *ak *jb updated 2/7/2006 - the consumer received recall 97v204000 on nov 13, 1997 for the transfer case/driveshaft but the dealer refused to make the repairs. This failure of this component could result in a fire. The consumer received information from the federal safety agency on two recalls for the vehicle. One was 99v028000 for the electrical wiring under the hood and the other one was 99v029000 for the ignition switch.

Filed Oct 21, 2005 · Acceleration, Airbags · 125,000 miles · OH

Dt: contact stated that the air bag light on the dashboard flashed on and off. The cruise control and the horn will not work. The problem started without warning. He was told by the dealer the air bag will not work as long as the light on the dashboard was on. Also, the dealer told him he had a broken wire in the steering wheel. He has not had it repaired yet. The air bag problem was not covered under warranty or recall. Therefore, e the manufacturer will offer no free remedy.

Filed Mar 10, 2004 · Airbags, Brakes · CA

Three days after I have the vans wireing done because of a recall, my horn stopped working and the air bag light started flashing and my brake lights started staying on. I called jim wilson ford who did the repairs I was told by the head man at the dealership that it was not there falt and I would have to pay to have it fixed. Everything worked fine until they did the recall work.

Filed Nov 12, 2003 · Electrical, Fuel system · MI

The accessories in my dash and steering column are shorting out, and I saw that there was a recall on that. The problem is that the recall does not include when my van was made. I don't care why I just want to be able to drive my kids to school and back and not have my van catch on fire. We have been through that already with a different vehicle. Also, the fuel pump is acting up andi was told it seems as though it is shorting out!. Again not the right month but I have the same problems so the way I see it is that ford messed up and should fix the problem, period. I plan to continue to follow this and to right to my local government. The safety of my family should not be determined as to how loudly people complain, it seems as though the vehicles that are covered were the greatest risk to the company.

Questions about the 1994 Ford Aerostar electrical

Does the 1994 Ford Aerostar have electrical problems?

Owners have filed 69 complaints about the electrical of the 1994 Ford Aerostar, 27% of all its complaints, more than any other problem.

At what mileage do 1994 Ford Aerostar electrical problems start?

The typical (median) mileage in owner complaints is 120,000 miles.

Was there a recall on the 1994 Ford Aerostar electrical?

Yes, 2 recalls: 99V028000, 99V029000. Check your VIN to see if your car still needs the free repair.

What year does the Ford Aerostar have the most electrical problems?

The Ford Aerostar model years with the most electrical complaints are 1993 (99 complaints), 1994 (69 complaints) and 1991 (67 complaints).

Other 1994 Ford Aerostar problems

Airbags 44Transmission 42Brakes 25Engine 22Fuel system 20Steering 20Body 16Acceleration 12Seat belts 12Lights 10Suspension 10Tires 9Visibility 9Seats 8Wheels 4Locks 2

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