Ford Bronco Sport fuel smell problems

Filed Oct 23, 2026 · Engine, Fuel system · NE

I am experiencing a fuel smell in my vehicle when I cold start it in the morning. I took it to the dealership and they could not identify the smell but claimed that if I call Ford customer service they might be able to escalate the issue. Ford customer service just said there is nothing they can do until the recall Campaign 25S76 is done but it is currently on pause even though it was issued 7/16/25 and it is currently 10/23/26. I said that these is a safety issue since Ford has identified that it can lead to the engine igniting which has happened to 8 vehicles according to Ford. They said they recommend waiting for the recall to happen despite my safety concerns on a known flaw with the vehicle. No resolution or any type of compromise provided even though I can identify the fuel smell that they say is a sign of the fuel injector issue that should be fixed under customer satisfaction program Campaign: 22N18

Filed Oct 19, 2026 · Engine, Fuel system · TX

I am filing a safety complaint regarding my 2023 Ford Bronco Sport Big Bend (VIN: [XXX]) and unresolved safety recall 25S76 / the federal safety agency 25V467, involving a potential fuel injector crack and risk of an under-hood fire. I attempted to have this issue addressed at Covert Ford in 2025. As of XXX, the recall remains unresolved, and FordPass indicates that replacement parts are unavailable. My vehicle is currently at Leif Johnson Ford in [XXX]. I have also previously noticed a gasoline odor, although the cause has not been determined. I depend on this vehicle for daily transportation and long-distance travel. I am extremely concerned that Ford continues to leave me exposed to a known potential fire hazard without a completed remedy. This prolonged situation has caused significant and unnecessary stress. I am requesting an investigation into the continued lack of a recall remedy, written confirmation of whether my vehicle is safe to drive long distances, and appropriate transportation assistance, including a comparable loaner with unlimited mileage at no cost until the recall is resolved. Thank you. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Oct 19, 2026 · Engine · MI

2024 Bronco sport outer banks, exhaust fumes leaking the cabin when remote started or sitting idle at a stop. Also a loud rattle when the vehicle is running from the exhaust.

Filed Sep 30, 2026 · Fuel system · MS

UNKNOWN THE VEHICLE HAS A VERY STRONG ODOR COMING FROM VENTS IT SMELLS LIKE FUEL OR GAS. It feels like it is about to lose power. It stresses me out driving it and no one can fix it!!

Filed Sep 30, 2026 · Fuel system · 35,000 miles · AZ · 1 injury

The contact owns a 2024 Ford Bronco Sport. The contact received notification of the federal safety agency Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that after the vehicle was turned off, there was an abnormal humming sound coming from under the hood, with an abnormally strong fuel odor. The contact stated that the vehicle was garage-kept and that the fuel odor caused a slight lightheadedness. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the failure. The failure mileage was approximately 35,000.

Filed Sep 28, 2026 · Fuel system · 24,500 miles · CA

The contact owns a 2023 Ford Bronco Sport. The contact stated that while driving at an undisclosed speed, there was a fuel odor coming from the vehicle. The contact received notification of the federal safety agency Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The dealer was contacted. The dealer confirmed that parts were not yet available for the recall repair. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the failure. The approximate failure mileage was 24,500.

Filed Sep 16, 2026 · 128,000 miles · WI · fire

The contact owned a 2021 Ford Bronco Sport. Before starting the vehicle, the contact noticed an unknown fluid leaking near the front driver's side tire and detected a fuel odor inside the vehicle. While driving at an undisclosed speed, another driver alerted the contact that the rear tire was on fire. Unknown messages and warning lights appeared two minutes before the vehicle caught on fire. The contact pulled over and exited the vehicle before the vehicle was fully engulfed in flames and then got into the other driver's vehicle. The Fire Department responded to the scene and extinguished the fire. A Police report was filed. The vehicle was towed to tow yard and was deemed a total loss by the insurance company. The contact stated that the engine had previously been replaced in 2025 due to smoke under the hood. Two weeks prior to the fire, the dealer performed an oil change, and oil was leaking from the vehicle afterwards. The vehicle was taken back to the dealer two days later and was repaired. The manufacturer was made aware of the failure and advised the contact to report the failure to the federal safety agency Hotline. The failure mileage was approximately 128,000.

Filed Sep 15, 2026 · Engine, Fuel system · 124,000 miles · OH

The contact owns a 2021 Ford Bronco Sport. The contact stated that while operating the vehicle, exhaust fumes and a fuel odor entered the cabin, and the check engine warning light illuminated. The engine misfired, and the vehicle hesitated while driving. Upon inspecting under the hood, the contact discovered black soot in the engine compartment. The vehicle was taken to a local dealer for diagnosis, where the dealer determined that the piston solenoid, catalytic converter, and driver’s side lower control arm and bushing needed replacement. The contact stated that the PCM was previously replaced. The contact associated the failure with the federal safety agency Campaign Number: 26V340000 (Suspension); however, the VIN was not included in the recall. The manufacturer was notified of the failure. The failure mileage was 124,000.

Filed Sep 11, 2026 · Brakes, Engine · 11,000 miles · AL

The contact owns a 2021 Ford Bronco Sport. The contact received notification of the federal safety agency Campaign Number: 25V467000 (Fuel System, Gasoline). The contact stated that while driving on several occasions at various speeds, there was an abnormal gasoline odor inside the vehicle and the vehicle sputtered. The ABS, traction control, engine, seat belt, battery, and other unknown warning lights illuminated, and the messages, "System off to Save Battery - Please turn off to Start Engine", "Charging System Service Now", "Pre-Collision Assist not Available", "Front Camera Temporarily Unavailable", "Service Vehicle Soon", and "Check Brake System" were displayed. The vehicle was taken to a dealer where it was diagnosed and determined that the battery needed to be replaced and the body control module software needed to be updated. The vehicle was repaired, but the failure reoccurred five months later. The vehicle was taken to another dealer but was not yet diagnosed. The contact stated that fault codes for the battery and alternator were retrieved. The failure mileage was 110,000.

Filed Jul 27, 2026 · Fuel system · 68,000 miles · ME

The contact owns a 2022 Ford Bronco Sport. The contact received notification of the federal safety agency Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that exhaust fumes were entering the cabin of the vehicle. The contact stated that the dealer had previously installed a fuel injector tube behind the front driver's side wheel. The dealer was made aware of the failure but confirmed that parts were not yet available. The vehicle was not repaired. The manufacturer was made aware of the failure but confirmed that parts were not yet available. The failure mileage was approximately 68,000.