2023 Ford Bronco Sport: gas smell in the cabin

Filed Oct 19, 2026 · Engine, Fuel system · TX

I am filing a safety complaint regarding my 2023 Ford Bronco Sport Big Bend (VIN: [XXX]) and unresolved safety recall 25S76 / the federal safety agency 25V467, involving a potential fuel injector crack and risk of an under-hood fire. I attempted to have this issue addressed at Covert Ford in 2025. As of XXX, the recall remains unresolved, and FordPass indicates that replacement parts are unavailable. My vehicle is currently at Leif Johnson Ford in [XXX]. I have also previously noticed a gasoline odor, although the cause has not been determined. I depend on this vehicle for daily transportation and long-distance travel. I am extremely concerned that Ford continues to leave me exposed to a known potential fire hazard without a completed remedy. This prolonged situation has caused significant and unnecessary stress. I am requesting an investigation into the continued lack of a recall remedy, written confirmation of whether my vehicle is safe to drive long distances, and appropriate transportation assistance, including a comparable loaner with unlimited mileage at no cost until the recall is resolved. Thank you. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Sep 28, 2026 · Fuel system · 24,500 miles · CA

The contact owns a 2023 Ford Bronco Sport. The contact stated that while driving at an undisclosed speed, there was a fuel odor coming from the vehicle. The contact received notification of the federal safety agency Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The dealer was contacted. The dealer confirmed that parts were not yet available for the recall repair. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the failure. The approximate failure mileage was 24,500.

Filed Jun 8, 2026 · Transmission · LA

My vehicle is currently experiencing drivability issues including: * Wrench warning light with “See Manual” message, * Hesitation during acceleration, * Intermittent reduced engine power, * Prior fuel odor concerns, * Unsafe acceleration response while driving.

Filed Jun 4, 2026 · Fuel system · 50,000 miles · PA

The contact owns a 2023 Ford Bronco Sport. The contact received notification of the federal safety agency Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that there was an abnormally strong exhaust and fuel odor coming the A/C vents while driving, and the odor was significantly noticeable while idling. The vehicle was taken to the dealer, where the catalytic converter was replaced, but the failure persisted. The vehicle was not repaired due to parts unavailability. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was contacted several times. The failure mileage was approximately 50,000.

Filed May 17, 2026 · Engine, Fuel system · TX

On or about December 2025, the vehicle began emitting strong fuel/exhaust fumes through the air conditioning vents during operation. The fumes were noticeable inside the passenger cabin and created concerns of toxic exposure and possible fire risk. The condition was reported to an authorized Ford dealership, Hacienda Ford, which retained the vehicle for inspection for approximately two months. The dealership acknowledged concerns involving the fuel system/fuel injectors and performed inspection procedures and software-related recall work; however, the vehicle was later returned without replacement or repair of fuel system components. After the vehicle was released, the same fuel/fume odor condition reoccurred during normal driving, including an incident where the fumes became overwhelming inside the cabin while driving toward [XXX] . The vehicle is associated with an open safety recall identified as manufacturer recall 25S76 / the federal safety agency campaign 25V467, described as “remedy not yet available.” Despite repeated reports of fuel/exhaust fumes and concerns involving possible fuel injector defects, Ford Motor Company and the dealership have not provided a written determination that the vehicle is safe to operate. A formal final escalation letter was sent to Ford Motor Company demanding a safety determination, alternate repair authorization, reimbursement of towing expenses, and clarification regarding open recalls and known fuel system issues. The letter was delivered on April 29, 2026, but no response was received within the requested deadline. The consumer believes the vehicle may present an ongoing safety hazard involving fuel vapor intrusion and potential fire risk. The defect remains unresolved. The vehicle remains parked. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Apr 27, 2026 · Engine, Fuel system · MA

Noticed fuel smell in passenger cabin. Had vehicle towed to Ford dealership. Dealership refused to repair because Ford said parts aren't available. Gasoline odor still prevalent. Took vehicle to independent shop on 4/27 and mechanic found substantial leak pooling near injector #1. So, the software update which is supposed to identify a fuel leak and put vehicle into limp mode and eventually shut down the engine. Independent shop sourced replacement parts and performed the repair as the mechanic said it was a safety hazard which could cause a fire as noted in the outstanding recall. From the federal safety agency database: Manufacturer Safety recall issued the federal safety agency: #25V467 Recall: #25S76 POWERTRAIN CONTROL MODULE PCM SOFTWARE UPDATE Status: Remedy Not Yet Available

Filed Mar 30, 2026 · Fuel system · 50,268 miles · OK · fire

The contact owns a 2023 Ford Bronco Sport. The contact received notification of the federal safety agency Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair. The contact stated that after filling the fuel tank and driving approximately 70 MPH, they noticed a fuel odor coming from the vehicle. After parking the vehicle for approximately 40 minutes, they returned to the vehicle that had been on fire. The fire department was contacted, which had put out the fire. The vehicle was towed and totaled. The fire had caused damage to the grounds on which the vehicle was parked. There was fuel contamination and burned areas in the yard and on the porch near where the vehicle was parked. There were no injuries. The dealer was contacted, who then referred them to the manufacturer. The manufacturer was made aware of the failure, and a claim was filed. The failure mileage was 50,268.

Filed Mar 4, 2026 · Engine, Fuel system · MI

The fuel injectors are failing, the vehicle smells of gasoline fumes in the cabin if the vehicle and we are now getting check engine lights due to emissions which I contribute to the failing fuel injectors which have been under recall for quite some time now and Ford does not seem to want to fix this issue. They can only tell us they do not have a fix yet at this time. My understanding this is a very dangerous issue as the vehicle can catch on fire due to this malfunction. I have young children who all ride in this vehicle.

Filed Jan 23, 2026 · Fuel system · 44,400 miles · CA

The contact owns a 2023 Ford Bronco Sport. The contact stated that while the vehicle was in the garage and idling, the contact's husband noticed a strong fuel odor on the interior and exterior of the vehicle. In addition, the contact stated that the following day, while driving at an undisclosed speed, the contact noticed the fuel odor inside the vehicle. The contact stated that the fuel odor was entering through the vents. No warning lights were illuminated. The odor was extremely strong, and the contact drove the vehicle with the windows down in an outside temperature of 40 degrees. The contact stated that the odor made her nauseous for the remainder of the day. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The dealer was made aware of the failure, and an appointment was scheduled for the following week. A month prior, the check engine warning light was illuminated. The vehicle was taken to the dealer, and the contact was advised to change the fuel type for the vehicle. The contact received notification of the federal safety agency Campaign Number: 25V467000 (Fuel system, Gasoline); however, parts were not yet available. The manufacturer was made aware of the failure but provided no assistance. The contact was advised to contact the local dealer to schedule a diagnostic test. The failure mileage was approximately 44,400.

Filed Dec 15, 2025 · Fuel system · TX

We own a 2023 Ford Bronco Sport that is subject to an active safety recall involving fuel vapors/gasoline odor entering the passenger cabin. The recall remedy is currently listed as not yet available. The vehicle began emitting strong gasoline fumes through the air conditioning vents, creating a serious safety concern and rendering the vehicle unsafe to operate. The vehicle was previously serviced at Hacienda Ford in Kingsville, Texas, in September, at which time the active safety recall was not disclosed. On December 8, 2025, we reported a gasoline odor coming from the A/C vents to the dealership. The dealership stated the concern was not covered under warranty due to mileage exceeding 60,000 miles and did not disclose the existence of the safety recall. Instead, the dealership suggested the issue could be related to a radiator coolant leak. A tow truck was dispatched to retrieve the vehicle from a workplace location. We were required to pay $86 for half of the towing cost, which we believe is improper in connection with a manufacturer safety recall. On December 15, 2025, we returned to Hacienda Ford to request a loaner vehicle or manufacturer refund due to the unresolved safety recall. We were advised that our only option was to trade in the vehicle. The dealership offered $17,000 for the trade-in and stated an additional $10,000 would be added to the cost of another vehicle due to the remaining loan balance. We refused this option due to the financial harm it would cause and requested a manufacturer buyback, at which point we were told to contact Ford Corporate. The dealership has refused to provide a loaner or rental vehicle unless approved by a service manager and has continued to offer a trade-in option that shifts the financial burden of a safety defect onto the consumer. The vehicle remains undrivable due to safety concerns, and no repair remedy is currently available. We contacted Ford Customer Relations and they referred us back to dealership

Filed Nov 5, 2025 · Fuel system · 37,000 miles · DE

The contact wife owns a 2023 Ford Bronco Sport. The contact received notification of the federal safety agency Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that while driving at various speeds, there was an abnormal fuel odor entering the interior cabin through the air vents. No warning light was illuminated. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 37,000.

Filed May 23, 2025 · Fuel system · 32,800 miles · KY

The contact's mother owns a 2023 Ford Bronco Sport. The contact stated while driving at an undisclosed speed, there was a strong fuel odor inside the vehicle while coming to a stop. The vehicle was not diagnosed or repaired by an independent mechanic or the dealer. The contact related the failure to the federal safety agency Campaign Number: 22V859000 (Fuel System, Gasoline); however, the VIN was not included in the recall. The manufacturer was made aware of the failure and advised the contact to file a complaint with the federal safety agency Hotline. The failure mileage was approximately 32,800.