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2023 Ford Bronco Sport: fire, smoke or burning smell

6 of the 163 complaints about the 2023 Ford Bronco Sport describe fire, smoke or burning smell.

owner complaints
6
of this car's complaints
4%
recalls
2
Is there a fix? There are 2 recalls and 15 service bulletins for this area of the car. See below

Fire, smoke or burning smell by model year

What owners say

Filed Oct 10, 2026 · NE · fire

On Friday, October 9, 2026, I was driving to work when I noticed that my 2023 Ford Bronco Sport was struggling to accelerate after I stopped at a red light. When I arrived at work, I noticed smoke coming from underneath the hood. Upon opening the hood, I discovered a small fire behind the engine, which I was able to extinguish.Approximately three hours later, when I returned to my vehicle during my lunch break, it started and appeared to be running normally. However, while stopping to get gas, I noticed smoke coming from under the hood again, although there was no visible fire. Concerned about the vehicle’s condition, I drove the short distance to a dealership, where the vehicle was still smoking upon arrival.Initially, the dealership suggested that the fire may have been caused by leaves, debris, or possible rodent activity beneath the hood. However, this vehicle is my daily driver, and I had not experienced any issues of this nature before this incident. I am concerned that the cause has not yet been adequately established.The dealership later informed me that additional components, including the turbocharger and potentially other engine components, would need to be removed to assess the extent of the damage. They also stated that they would need a specialized Ford technician to inspect the vehicle but could not provide a timeline for when that inspection would take place.I am now without reliable transportation to get to work and manage my daily responsibilities, and I have not received a clear explanation of what caused the fire or the extent of the damage. I am also concerned because my vehicle has an outstanding safety recall that appears to describe a potential fire risk consistent with what occurred. When I raised this concern with the dealership, the representative did not appear to believe that the recall applied to my vehicle.I am requesting assistance in verifying the recall status for my specific VIN and determining whether the recall may be related to.

Filed Mar 30, 2026 · Fuel system · 50,268 miles · OK · fire

The contact owns a 2023 Ford Bronco Sport. The contact received notification of the federal safety agency Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair. The contact stated that after filling the fuel tank and driving approximately 70 MPH, they noticed a fuel odor coming from the vehicle. After parking the vehicle for approximately 40 minutes, they returned to the vehicle that had been on fire. The fire department was contacted, which had put out the fire. The vehicle was towed and totaled. The fire had caused damage to the grounds on which the vehicle was parked. There was fuel contamination and burned areas in the yard and on the porch near where the vehicle was parked. There were no injuries. The dealer was contacted, who then referred them to the manufacturer. The manufacturer was made aware of the failure, and a claim was filed. The failure mileage was 50,268.

Filed Mar 4, 2026 · Engine, Fuel system · MI

The fuel injectors are failing, the vehicle smells of gasoline fumes in the cabin if the vehicle and we are now getting check engine lights due to emissions which I contribute to the failing fuel injectors which have been under recall for quite some time now and Ford does not seem to want to fix this issue. They can only tell us they do not have a fix yet at this time. My understanding this is a very dangerous issue as the vehicle can catch on fire due to this malfunction. I have young children who all ride in this vehicle.

Filed Jan 26, 2026 · Engine, Fuel system · MI

I received a recall letter in August 2025 stating there is is possible for fuel injector to crack which may result in fuel accumulating on the top of the engine. The liquid fuel and/or fuel vapor that accumulates near a hot surface, such as a hot engine or exhaust may ignite resulting in an under-hood fire. It has been 6 months and there are still no parts available. I find this to be unacceptable and am worrying about this all the time. I personally know someone who's Bronco sport caught on fire and destroyed the car. It could most certainly destroy more than just the car. I don't think this should be taken lightly and should be resolved immediately. I mean I can't even sell the car who would want to buy a car that has a known fire safety recall or how could I sell it with knowing about this problem. Please upgrade this recall urgently for faster resolution.

Filed Oct 2, 2025 · Fuel system · 50,000 miles · KY · crash · fire · 1 injury

The contact owned a 2023 Ford Bronco Sport. The contact received a notification of the federal safety agency Campaign Number: 25V467000(Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that while driving approximately 73 MPH, the vehicle experienced an unknown failure 16-18 minutes later. Based on the contact's memory, the vehicle caught on fire, rolled down an embankment, crashed into a tree and came to a stop. It was unknown whether a warning light was illuminated. All the air bags deployed. The contact stated that while the vehicle was burning, the contact's legs were trapped due to the impact of the crash. The local rescue squad arrived at the scene and assisted the contact out of the vehicle. The rescue squad transported the contact to the ambulance, which transported the contact to the hospital. The contact stated that the vehicle burned completely and the fire extended to the surrounding woods. The fire was extinguished by the local fire department. It was unknown whether a fire department report was filed. A police report was filed, but the police report information was not available. The contact received medical assistance and was informed that she had sustained a fractured sternum, 7 fractured ribs and cuts and bruises on the legs. The contact was also diagnosed with traumatic amnesia. The vehicle was towed by the insurance company to a local tow yard, where it remained for further investigation. The vehicle was deemed a total loss. The local dealer was contacted, but the vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure and referred the contact to the vehicle insurance company for assistance. No further information was available. The failure mileage was approximately 50,000.

Filed Feb 5, 2024 · Electrical · 6,030 miles · VA

The contact owns a 2023 Ford Bronco Sport. The contact was informed by his wife that when the start button was depressed, there was a loud boom coming from the vehicle. There was an odor of smoke coming into the cabin of the vehicle, but there was no smoke present. There was also a sizzling sound coming from the vehicle. The vehicle was taken to the dealer however, the dealer was unable to determine the cause of the failure. The vehicle had not been repaired. The manufacturer was made aware of the failure and opened a case regarding the failure. The contact was referred to the federal safety agency Hotline to file a complaint. The failure mileage was 6,030.

Service bulletins that may apply

Related recalls

Electrical system: 12v/24v/48v batteryReported January 17, 2025 · 272,817 vehicles affected
What is wrong
Ford Motor Company (Ford) is recalling certain 2021-2023 Bronco Sport and 2022-2023 Maverick vehicles. The 12-volt battery may experience degradation and suddenly fail.
Risk
Battery failure can result in a loss of electrical accessories, including the hazard lights, or cause a loss of drive power, increasing the risk of a crash.
Remedy
Dealers will inspect and if necessary, replace the 12-volt battery, free of charge. Owner notification letters were mailed May 2, 2025. Owners may contact Ford customer service at 1‑866‑436‑7332. Ford's number for this recall is 25S02. Vehicles in this recall were previously repaired under 24V‑267 and will need to have the new remedy completed.

Recall number 25V019000 · Recall details

Electrical system: body control module/bcmReported April 12, 2024 · 456,565 vehicles affected
What is wrong
Ford Motor Company (Ford) is recalling certain 2021-2024 Bronco Sport and 2022-2023 Maverick vehicles. The body and power train control modules may fail to detect a change in the 12-volt battery state of charge.
Risk
An undetected low battery charge can result in a loss of electrical accessories such as hazard lights, or cause a loss of drive power, increasing the risk of a crash.
Remedy
Dealers will recalibrate the body control module and power train control module, free of charge. Owner notification letters were mailed on June 4, 2024. Owners may contact Ford customer service at 1‑866‑436‑7332. Ford's number for this recall is 24S24.

Recall number 24V267000 · Recall details

Questions about the 2023 Ford Bronco Sport fire or smoke

Is fire, smoke or burning smell a common problem on the 2023 Ford Bronco Sport?

6 of 163 owner complaints about the 2023 Ford Bronco Sport (4%) mention fire, smoke or burning smell. The model year with the most reports is 2021.

Is there a recall or service bulletin for this on the 2023 Ford Bronco Sport?

There are 2 recalls and 15 service bulletins for the same area of the car. Check them below with your VIN.

Other symptoms on the 2023 Ford Bronco Sport

Fuel smell 13Check engine light 12Stalling 9Loss of power 8Jerking 6Transmission failure 5

All model years of the Ford Bronco Sport

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