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1996 Ford Explorer problems

The most common problem on the 1996 Ford Explorer is tires, typically around 140,000 miles. It has 2.0 times the complaints of a typical Explorer model year.

Typical year2.0x the typical complaints
Owner complaints
1,448
Recalls
6
Service bulletins
238
Worst area
Tires
Fuel economy
14-18mpg
Typical repair
$1,000

The worst 1996 Ford Explorer problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

Problems by type

Tap a problem to see which part fails, at what mileage and in which other years.

Specific symptoms reported on the 1996 Ford Explorer

Tire blowout 259Seat belt 46ABS 38Door locks 35Adaptive cruise 33Brake failure 25Sudden acceleration 24No deployment 23Fire or smoke 21Stalling 16Transmission failure 15Grinding brakes 14Check engine light 14Pulling 13Engine failure 9Loss of power 9Slipping 9Headlights 8Ball joint 7Jerking 7Steering noise 7Wipers 7Won't start 7Won't shift 6Hesitation 5

Recalls 6

Vehicle speed controlReported October 13, 2009 · 4,500,000 vehicles affected
What is wrong
Ford is recalling model years 1995-2003 windstar, 2000-2003 excursion diesel, 1993-1997 and 1999-2003 f-250 sd through f-550 sd diesel, 1992-2003 e-150 through e-550, 1995-2002 explorer, 1997 and 2002 mercury mountaineer, 1995-1997 and 2001-2003 ranger, and 1994 f53 vehicles equipped with the texas instruments speed control deactivation switch (scds). The scds may leak internally and then overheat, smoke, or burn.
Risk
A vehicle fire could occur with or without the engine running.
Remedy
Ford will notify owners that dealers will install a fused wiring harness in line with the scds. On 1999-2003 windstar vehicles with a leaking scds, dealers will also inspect the ABS control module connector and repair as necessary. Repairs will be completed free of charge. The safety recall began on october 27, 2009. Owners may contact ford at 1‑888‑222‑2751.

Recall number 09V399000 · Recall details

SuspensionReported November 28, 2000 · 810,000 vehicles affected
What is wrong
Vehicle description: sport utility vehicles. Under certain conditions, a front sway bar link can fracture.
Risk
Vehicle handling could be affected, increasing the risk of a crash.
Remedy
Dealers will replace both the left and right front sway bar links.

Recall number 00V402000 · Recall details

Structure: body: hatchback/liftgate: support device/strutReported August 19, 1997 · 2,200 vehicles affected
What is wrong
Vehicle description: multi-purpose passenger vehicles. The liftgate assist gas cylinder bracket on the right hand bodyside outer panel was incorrectly welded.
Risk
The gas cylinder bracket may not properly support the liftgate increasing the risk of personal injury.
Remedy
Dealers will reinforce the bracket attachment with two pop rivets.

Recall number 97V137000 · Recall details

Vehicle speed controlReported April 30, 1997 · 23,000 vehicles affected
What is wrong
Vehicle description: multi-purpose passenger vehicles equipped with 5.0l engines originally sold or currently registered in the states of alaska, idaho, iowa, maine, michigan (upper peninsula only), minnesota, montana, nebraska, new hampshire, new york, north dakota, south dakota, vermont, wisconsin, and wyoming. These vehicles, when operated for extended periods of time at highway speeds and temperatures below -20 degrees farenheit, do not return to idle due to ice in the throttle body.
Risk
Although the vehicle can be controlled by either applying the service brakes or shifting the transmission to neutral, increased brake pedal efforts or some increase in stopping distance can result.
Remedy
Dealers will install a revised pcv system with water heated vacuum source.

Recall number 97V074000 · Recall details

Equipment: other: labelsReported August 29, 1996 · 134,770 vehicles affected
What is wrong
The certification labels on the involved vehicles has incorrect rear tire inflation pressure designations. This does not comply with fmvss no. 120, "tire selection and rims for motor vehicles other than passenger cars."
Risk
Incorrect inflation pressures could cause premature wear of the rear tires. .
Remedy
Owners will be provided with correct certification labels and instructions for installing these labels. Dealers can install this label if the owner so desires.

Recall number 96V161000 · Recall details

Latches/locks/linkages: doors: latchReported April 22, 1996 · 73,500 vehicles affected
What is wrong
When in the secondary latched position, the driver door latches may open when subjected to transverse loads less than that specified in fmvss no. 206, "door locks and door retention components."
Risk
The driver's door, when closed only to the secondary latched position, may not sustain a 1,000 pound transverse load.
Remedy
Dealers will inspect and, if necessary, replace the driver door latch.

Recall number 96V070000 · Recall details

See all 6 recalls for the 1996 Ford Explorer

Defect investigations

Front suspension stabilizer bar linkOpened September 20, 2000, closed November 30, 2000

There is no summary currently available

PE00039

Accelerator pedalOpened November 1, 1999, closed March 9, 2000

There is no summary currently available

PE99068

Electrical fire in center consoleOpened March 13, 1997, closed September 4, 1997

This investigation revealed that console fires in the subject vehicles most often occurred while vehicles equipped with the lamp outage module (lom), which is part of the message center, were towing a trailer and which had been modified by adding an aftermarket trailer wiring harness into the vehicle's taillight circuits.the owner's manual states never and more than other trailer light bulb to one circuit however trailers frequently contain several bulbs.the resulting excess current passing through the lom could cause it to overheat resulting in a fire.proper aftermarket installation of trailer wiring requires the use of a bypass module, which obtains power for the trailer lights directly from the battery rather than from the vehicle's tail light and stop lamp circuits, or the use of the manufacturer's wiring harness.in a letter dated september 2, 1997, ford notified odi that it intends to take action to preclude further incidents including issuing a technical service bulletin to its dealers, notifying trailer rental associations and agencies where known, and advising owners by letter of the proper method for connection of trailer tow wiring on the subject vehicles.there was no defect trend in the subject vehicles identified as a result of this investigation, and further expenditure of agency resources is not warranted to continue the investigation.

PE97010

Technical service bulletins for the 1996 Ford Explorer 238

Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.

See all 238 bulletins for the 1996 Ford Explorer

1996 Ford Explorer fuel economy

Official EPA estimates in miles per gallon (MPGe for electric). Ranges cover trims that share the same engine.

EngineDriveCityHighwayCombined
4.0L 6‑cylRWD14-1620-2116-18
4.0L 6‑cyl4WD13-151915-16
5.0L 8‑cylRWD121714
5.0L 8‑cyl4WD121714

What 1996 Ford Explorer owners say

Most recent owner complaints, unedited.

Filed Sep 14, 2020 · Seat belts · 59,850 miles · VA

While stationary and preparing to safely operate the vehicle, the driver's side seat belt receptacle does not retain the seat belt. It may hold for a brief moment, but then releases the belt rendering the seat belt system ineffective and unsafe.

Filed Feb 15, 2020 · Acceleration, Electrical · 180,770 miles · WA

While driving in "d" in first to second it has had a problem shifting between the 1st and 2nd gears when accelerating and will rev high rpms and sometimes do absolutley nothing when drying to move forward unless I de accelerate and then try to accelerate agine then finally it will catch and go in to 2nd and proceed to 3rd and then 4th and then 5th ,4th and 5th when accelerating sounds very rough when accelerating like it's trying to hard to drive, lately it just the other day I had trouble getting it to go in to d to 1st 2nd 3rd automatic transmission shifting was not wanting to catch had t ok try 3-6 times de accelerating and accelerating to try to get it to go finalt it caught and I was able to drive it so I stopped at the parts store had them do a scan and the only code that came up was p1701 they looked it up and it said something to do with trouble in reverse witch in reverse has no problem at all so I'm a little confused about it and also a little scared to drive it when this is my only transportation and if it won't engage in to gear when accelerating when in d that could be potentially dangerous also the odometer and speedometer do not work was told it was vehicle speed sensor so I replaced it still had issue so I replaced the odometer spiral gear hopefully it will fix the problem also the back seat double side would not go down fixed it after pulling it apart and drilling another hole into the spring loaded circle that has a tenchener on it fixed that ....and the driver and passenger automatic seats just stopped moving about half way so it's very hard for me to reach the pedal and the automatic side mirrors don't work eather one and the all fuses are good theas are all safety issues that have me concerned since it's all I have so anything or anywhere I can take it or do to it please contact me so it can get fixed asap for the shifting issue. Ty

Filed Jul 21, 2019 · Wheels · VA

The rims on this 1996 ford explorer-eddie bauer edition are showing fractures throughout the face. This has weakened the stability of the rims.

Filed Aug 30, 2018 · Electrical · CA

All four windows intermittently stop working. Cannot go up or down. Doesnt have a preference as to when, happens when the car is off or on.

Filed Feb 5, 2018 · Seat belts · 672,000 miles · SC

Tl* the contact owns a 1996 ford explorer. The contact stated that the passenger side seat belt was jammed and would not unlatch. As a result, the contact had to cut the seat belt. Jim hudson ford (1201 w main st, lexington, sc) was contacted, but the vehicle was not diagnosed. The manufacturer was not notified. The failure mileage was approximately 672,000.

Filed Nov 16, 2017 · Engine, Fuel system · 5,000 miles · CA

I purchased this explorer the first year that the v-8 was available. The exhaust manifold fractured 4 times during the 12 years that I had the vehicle. The part cost over $300 and was on "national backorder" for over a year, so I had my nephew (certified welder) weld the piece together and reinstalled by an auto mechanic. My nephew stated that when you have "pot-metal" welded to steel, it will always fracture, so this part was never manufactured correctly. Ford denied my request for reimbursement, even after the 3rd time it fractured (persistent problem?) it released fumes into the car through the vents and floorboards. Now I see there is a problem with the newer explorers and I feel that this has been a manufacturing problem for many, many years, but just now has caught up with ford because it was investigated by news media, where I had no recourse back in the day for the correction on my vehicle.

Filed May 12, 2017 · Acceleration · 226,000 miles · CA

Safety recall 09s09 - scds (speed control deactivation switch) on ford models made after 95 with a texas made deactivation switch that was made poorly. I purchased a 1996 ford explorer eddie bauer edition 4x4 truck in december of 2016, from a private party in nevada.the vehicle was purchased mainly so I could deliver as part of my job description and needed something with 4x4 since I live in snow. Did a test drive, everything seemed to work properly and drive nicely, drove it from reno, nv to portola, ca about 62 miles, everything still fine. The next day I got into the vehicle, was heading to the gas station when I realized the speedometer was not working properly, the arm went to 20mph and dropped to 0 and the vehicle began shifted bad from low to high gears on the automatic transmission. As I continued to drive, the RPM went high, little over 3rph and felt like the transmission was sticking over drive light flashes, then the check engine light. Did a code reader and said my seed sensor was no good. Replaced the vss, check engine light went off for about 15 miles, then same issue.I did a full time up, no change,did another reading, same code for speed sensor replaced again, same issue. Seen online I have a recall on the speed sensor and cruise control, made appointment with ford after flexplate shredded, ford sent me to a "friends" mechanic who refused to touch my truck who then sent me to another mechanic until I called ford again who rescheduled me to come back a week later. I'm afraid to drive the car especially in and out of state due to this recall and the safety concerns that go with it. I'd like help on what I can do in this situation and be reimbursed for the time I haven't driven my vehicle or been able to perform my duties at work, and the money I've spent fixing the issue that shouldn't even exist.

Filed May 9, 2017 · Airbags, Wheels · 114,855 miles · NM · crash · 5 injuries

I was driving my ford explorer and my tire on the driver frontside went out and my steering wheel locked up on me and then my vehicle hit the curve and flipped over 15 or 16 times before it stopped I was feeling all over the road I had my set belt on but my air bags never came out and I was only going 25 or 30 and I was on a city street turning into the next lane when the tire went out and my vehicle flipped yes police account report #170042354 I'm not sure what happened I was in shock that it happened so quickly and I was happy to be a live my ford explorer is totally destroyed.

Filed Sep 2, 2016 · Body · 83,000 miles · AZ

Sudden unintentional acceleration: on three different occasions, from years 1998-2015. The first incident occurred in town, 1998. I had to apply the emergency brake to disengage the surging accelerator. I had the vehicle towed to the dealer, who could find nothing wrong. Perhaps a floor mat problem, they said. I replaced the mats with an after market pair- SUV compatible and mud resistant with many, grippers on the underside. Within a year, I quit driving the vehicle and my husband took the explorer as his daily driver. He never experienced the problem, I had had. I sold my car after retirement and on occasion now drive the 1996 ford explorer again. I have had two more incidents of sua within 2014-2015 - both on the interstate, both with the replacement mats. At the beginning of both trips, I ensured that the mat looked a safe distance from the pedals. But-both times, that the unintentional acceleration happened, I reached down and grabbed the mat behind my feet and pulled it away from the accelerator pedal. This disengaged the runaway speed. I believe the problem is not only the manufacturing structure of the mats, but the size/shape of the ford pedal. The pedal size is a problem for short stature drivers. I am 5'1" and I must pull the seat far enough forward to reach the pedal, but try to stay a safe distance away from the steering wheel airbag. This leaves me stretching my foot/toes to reach the pedal and applying pressure in an area that causes the floor mat to get stuck under the accel. Pedal. I did remove the mat, completely!, now! All three incidents were unexpected and panic attacks to my core. I am immensely fortunate to not have killed someone or myself. It really concerns me that someone else would own my ford explorer, and not know of this hidden danger. My vehicle has only about 84,000 miles on it.

Filed Mar 21, 2016 · Acceleration, Brakes · FL

Searching by VIN: [xxx] number of open recalls: 0 but searching by make, model, and model year I found this recall: http://www-odi.the federal safety agency.dot.gov/owners/searchresults;jsessionid=sj1qww1gvddycs6xggchztlty2tn4kjkbpxv1gcs9vg9xl8b1zt5!857755995?prodtype=v&searchtype=prod&targetcategory=a&searchcriteria.model=explorer&stats=215181%2c11%2c3%2c1611%2c236%2cexplorer&makestats=&jsonbaseurl=%2fdownloads%2ffolders%2f&searchcriteria.model_yr=1996&searchcriteria.make=ford&searchcriteria.prod_ids=215181 report receipt date: oct 13, 2009 the federal safety agency campaign number: 09v399000 component(s): vehicle speed control the dealership shop and with your chat representative tried to convince me that the recalls are only by VIN even tough in your web-site it says: "besides the VIN search tool you just used, the federal safety agency offers additional safety information based on a vehicle's make, model, and model year and not tied to any particular VIN. A search by vehicle make, model, and model year gives you access to information about technical service bulletins, the federal safety agency investigations, and owner complaints, as well as safety recalls on aftermarket equipment that is often not linked to a particular VIN or even to your vehicle's manufacturer. " where is the truth? Do I have a recall 09v399000 for my vehicle? Information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6).

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Other model years

1990199119921993199419951996199719981999200020012002200320042005200620072008200920102011201220132014201520162017201820192020202120222023202420252026

Questions about the 1996 Ford Explorer

Is the 1996 Ford Explorer reliable?

Owners have filed 1,448 complaints about the 1996 Ford Explorer, 2.0 times a typical Explorer model year.

What is the most common problem with the 1996 Ford Explorer?

Tires, with 570 complaints, typically around 140,000 miles. Next is acceleration (148).

How many recalls does the 1996 Ford Explorer have?

6 recalls, covering vehicle speed control, suspension and structure.

What gas mileage does the 1996 Ford Explorer get?

Official estimates for the 1996 Ford Explorer range from 14 to 18 mpg combined. The most efficient version (4.0L 6-cyl, RWD) gets 14-16 city and 20-21 highway.

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