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1996 Ford F-150 problems

The most common problem on the 1996 Ford F-150 is electrical system, typically around 100,500 miles. It has fewer complaints than a typical F-150 model year.

Typical yearClose to a typical year
Owner complaints
324
Recalls
2
Service bulletins
121
Worst area
Electrical
Fuel economy
12-15mpg

The worst 1996 Ford F-150 problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

Problems by type

Tap a problem to see which part fails, at what mileage and in which other years.

Specific symptoms reported on the 1996 Ford F-150

Fire or smoke 53Adaptive cruise 24ABS 14Tire blowout 13Fuel leak 11No deployment 10Fuel pump 9Pulling 9Ball joint 5

Recalls 2

Vehicle speed controlReported September 7, 2005 · 4,500,000 vehicles affected
What is wrong
On certain pickup trucks and sport utility vehicles equipped with speed control, the speed control deactivation switch may overheat, smoke, or burn.
Risk
A fire at the switch could occur.
Remedy
By letter dated september 12, 2005, owners were instructed to return their vehicles to their dealers to have the speed control deactivation switch disconnected. Owners who have had their speed control deactivated are being notified that parts will be available and advised to make an appointment to reconnect the speed control beginning in february 2006. Owners who did not have their speed control deactivated are being notified to have their system remedied beginning in february 2006. Owners are urged to avail themselves of the free disconnect service as soon as possible because of the significant risk of fire. Owners may contact ford at 1‑800‑392‑3673. (note: also see recalls 05v017 and 06v286)

Recall number 05V388000 · Recall details

Equipment: other: labelsReported August 29, 1996 · 134,770 vehicles affected
What is wrong
The certification labels on the involved vehicles has incorrect rear tire inflation pressure designations. This does not comply with fmvss no. 120, "tire selection and rims for motor vehicles other than passenger cars."
Risk
Incorrect inflation pressures could cause premature wear of the rear tires. .
Remedy
Owners will be provided with correct certification labels and instructions for installing these labels. Dealers can install this label if the owner so desires.

Recall number 96V161000 · Recall details

See all 2 recalls for the 1996 Ford F-150

Defect investigations

Engine compartment firesOpened March 22, 2005, closed August 2, 2006

Ea05-005 is closed with ford?s actions in recalls 05v‑017, 05v‑388, and 06v‑286, recalling approximately 6.7 million vehicles equipped with texas instruments speed control deactivation switches (scds).the brake systems in these recalled vehicles generate a vacuum that can potentially cause the scds to fail and, in certain switch installation orientations, catch fire.ford is also including the entire population of 1998 explorers.ford has informed odi that testing to determine the cause of failures in the 1998 explorers will continue after this investigation is closed.odi believes that the vehicles exhibiting the factors causing scds failure described in this report correlate well with the observed failure rates on these vehicles by model and model year.the closing of this investigation does not constitute a finding by the federal safety agency that a safety-related defect does not exist in the non-recalled vehicles manufactured with scds that are not included in ford?s recalls.odi will continue to monitor the non-recalled population for incidence of engine compartment fires.the agency reserves the right to take further action if warranted by the circumstances.see attached closing report for details.

EA05005

Tie rod end failuresOpened April 21, 1998, closed July 21, 1998

There is no summary currently available

PE98024

Technical service bulletins for the 1996 Ford F-150 121

Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.

See all 121 bulletins for the 1996 Ford F-150

1996 Ford F-150 fuel economy

Official EPA estimates in miles per gallon (MPGe for electric). Ranges cover trims that share the same engine.

EngineDriveCityHighwayCombined
4.9L 6‑cylRWD12-1417-1814-15
5.0L 8‑cylRWD12-141714-15
4.9L 6‑cyl4WD12-131613-14
5.0L 8‑cyl4WD11-131613-14
5.8L 8‑cylRWD111613
5.8L 8‑cyl4WD111512

What 1996 Ford F-150 owners say

Most recent owner complaints, unedited.

Filed Apr 11, 2024 · Acceleration · 75,000 miles · IA · fire

The contact owned a 1996 Ford F-150. The contact received notification of the federal safety agency Campaign Number:Â 05V017000 (Vehicle Speed Control). The contact stated that while parked in the driveway, she observed fire between the finder and the hood. The heat from the fire rippled the front of the garage causing property damage. The vehicle was not diagnosed and the origin of the fire was not determined. The fire was extinguished by the fire department. The vehicle was towed to an unknown impound lot. It was unknown if a police report or fire department report was filed. The manufacturer was notified of the failure. The failure mileage was approximately 75,000.

Filed Apr 9, 2024 · Electrical · 218,000 miles · TX

The contact owns a 1996 Ford F-150. The contact stated that while driving at unknown speeds, the speedometer became inoperable. The driver was unable to accurately determine the speed. There were no warning lights illuminated. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not contacted. The failure mileage was approximately 218,000.

Filed Aug 26, 2023 · Electrical, Engine · AR · fire

I am unsure of what happened. This truck was sitting in my driveway and caught fire. While on fire it kept trying to start even though no one was in it and the keys were no where near it. The fire truck was called out due to the trucks proximity to the home and the fire was put out. There has not been any insoection done on the vehicle since it is burnt to a crisp.

Filed Aug 25, 2023 · Engine, Fuel system · 130,000 miles · NC

The contact owns a 1996 Ford F-150. The contact stated while driving 45 MPH, the vehicle started to shutoff and restart independently. The check engine warning light was illuminated. The vehicle was diagnosed by an independent mechanic. The mechanic informed the contact that the rear tank’s fuel pump needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and confirmed that there was no open recall associated with the VIN for the failure. The failure mileage was approximately 130,000. The contact stated there is an issue with the front fuel tank feeding fuel into the rear tank when the rear tank pump is not operational and having to switch the fuel supply over to the front tank. When the rear tank is full from the front tank feed, it spills over out of the rear tank fill spout, and runs out on the ground.

Filed Jul 9, 2022 · Fuel system · TX

The front fuel tank is overflowing when I run the vehicle with the rear tank. The return fuel is always to the front tank causing it to overflow its a hazardous situation.

Filed Sep 3, 2021 · Brakes, Driver assistance · CA

The brake fluid pressure sensor is leaking on to the electrical main computer wires its also leaking from the electrical harness coming from the brake fluid pressure sensor causing the brake tail lights to fail intermittently during vehicle operation

Filed May 3, 2021 · Seat belts · 151,000 miles · MN

Tl* the contact owns a 1996 ford f-150. The contact stated that the driver's side seat beat anchor rusted and detached resulting in the seat belt dragging on the ground. The vehicle was not taken to the local dealer. The vehicle was not yet repaired. The manufacturer was informed of the failure but offered no assistance. The failure mileage was approximately 151,000.

Filed Oct 4, 2020 · Fuel system · 111,500 miles · TX

Fuel from rear tank fills front tank.it can overflow causing a fire.

Filed Sep 11, 2019 · Airbags · 92,000 miles · PA

About 10 years ago, kelly ford in emmaus, pa removed my drivers airbag and told me it would be replaced. It was never replaced. Kelly sold the dealership and I never heard another thing about it.

Filed Jun 25, 2018 · Steering · 15 miles · OH

I had trouble turning the ignition switch with the original key,when the power steering stopped working after maybe 2 years something broke in the steering column that caused the steering wheel to flop around and a few years after that the steering wheel broke off of the steering column.

Used buying checklistWhat to check on a 1996 Ford F-150 before you buy

Compare the 1996 Ford F-150

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Other model years

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Questions about the 1996 Ford F-150

Is the 1996 Ford F-150 reliable?

Owners have filed 324 complaints about the 1996 Ford F-150, fewer than a typical F-150 model year.

What is the most common problem with the 1996 Ford F-150?

Electrical system, with 56 complaints, typically around 100,500 miles. Next is fuel system (53).

How many recalls does the 1996 Ford F-150 have?

2 recalls, covering vehicle speed control and equipment.

What year does the Ford F-150 have the most electrical problems?

The Ford F-150 model years with the most electrical complaints are 2013 (324 complaints), 2011 (235 complaints) and 1997 (198 complaints).

What gas mileage does the 1996 Ford F-150 get?

Official estimates for the 1996 Ford F-150 range from 12 to 15 mpg combined. The most efficient version (4.9L 6-cyl, RWD) gets 12-14 city and 17-18 highway.

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