2016 Ford F-150 suspension problems

Filed Oct 24, 2026 · Suspension, Transmission · CA

I purchased my truck in XXX. Shortly afterwards as I was driving at approx 45 mph, the rear end just locked up and felt like something had snapped inside the transmission or transfer case. I had an extended warranty which Ford took full advantage of claiming that the rear end had locked up due to a bad 4 wheel drive switch and I knew I was being lied to. They got the extended warranty to pay for they're transmission leadframe recall that they didn't fix. They also added 4 degree pinion angle shims under my leaf springs and claimed that I put them on my truck and I did not, they did. They also lied to me and said they hadn't removed my transmission yet I could see fresh tool marks on every bolt on my transmission. They installed a thermal bypass valve in my transmission, I believe so that they could claim that I had installed aftermarket parts therefore ford isn't liable. Not long after Corning ford rebuilt my rear differential that had been destroyed due to the rear end lock up, I got a check engine light for turbine speed sensor fault. Corning ford denied any recall however bomarito ford in [XXX] confirmed that there was a recall for the lead frame that was issued 1 year after the truck was manufactured. Which is false because I bought the truck from a Chevrolet dealer in [XXX] and we went over all recalls and carfax online together and they printed everything. NO RECALL FOR LEAD FRAME OR TRANSMISSION. Corning ford employees were rude and had horrible attitudes towards me from the first visit. They claim to have fixed my vehicle but the rear axle housing is bent and I removed the rear drive shaft and placed it in 4 wheel drive and the vehicle wouldn't move indicating that the transfer case was damaged and they confirmed it should drive without the rear drive shaft but claimed there was nothing wrong with the truck. I had to spend my own money to replace the lead frame and I took it for the recall finally after it's 10 years old and t INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5

Filed Aug 22, 2025 · Body, Suspension · NY

The frame is rotting through. It was on a lift for a new starter; this resulted in the frame bending. It will not pass inspection. Ford refuses to repair /replace the frame as it is past their 5 year rust warranty. The vehicle has only 15000 miles. It has never been immersed in fresh or saltwater. The undercarriage has been sprayed off regularly when driven in the winter.

Filed Jun 12, 2025 · Suspension · PA

I went for an oil change, tire rotation, etc at the dealer on 6/9/25 and was told that my frame had rust damage/holes and would not pass inspection this coming December. Went to Ziebart on 6/11/25 and they confirmed multiple hole/rust damage on frame which needed repair. They were perplexed as no problem was seen at my last yearly check of the rust protection in July of 2024. Also, no mention of a potential problem was found at my last vehicle inspection in December of 2024. How does this kind of damage occur in 6 months? I'm reading on-line that this is an issue with Ford F-150s, but no recall?

Filed Apr 25, 2025 · Suspension · CA

Dangerous hop that I was experiencing and would happen on a straight away going down the interstate. I did not have to be hitting a corner for the back end to hop sideways on me. It also would happen going around a slight corner. So pretty much, it happened no matter what when Id hit bumps at higher speeds. But it most definitely was a dangerous scenario for my truck and Ford should not take that lightly. But the chances of them coming up with a fix anytime soon is not likely. The shocks they come up with still do not do as good of job in front or the rear. Complete loss of the vehicle going around of the vehicle, which feels as its fishtailing or hitting black ice. I have replaced the original shocks hoping it would help, and new struts did not solve my problem. The only alternative is to purchase expensive suspension all together. The dealer should be made accountable for providing poor quality suspension which can result in the serios vehicle accident if the driver loses control.

Filed Sep 30, 2024 · Suspension · PA

I was told there was something hanging underneath my truck and when I looked I found the sway bar had broken. It was not the end links but the sway bar itself. I have never been off roading or abused the truck.

Filed Dec 11, 2023 · Steering, Suspension · ME

The frame on this truck broke. The frame tore in a manner that the lower control arm became disconnected from the vehicle. I recognize that l live in an area where rust issues are real, however l am also very experienced with metal working and fabrication and can reliably assure that corrosion is not the cause of this failure in the frame of this vehicle. I have attached 4 photos, those are of the front & back of passenger side (good) and driver's side (bad). Note the broken bolt head (toward the front) and the broken frame. This is the actual frame that broke and not a bolted on subframe and to me this is a serious issue. There are so many of these trucks on the roads l feel that l am obligated to make you aware of the problem. I thank you for your time.

Filed Aug 8, 2022 · Suspension · 50,000 miles · TN

The contact owns a 2016 Ford F-150. The contact stated that the driver's and passenger's side front tires were previously rotated and replaced twice; however, the failure recurred. The contact stated that the front-end of the vehicle caused the driver's and passenger's side front tires to wear out prematurely. The vehicle was taken to the dealer where it was diagnosed that the driver's and passenger's side front tires needed an alignment. The vehicle was not repaired. The manufacturer was made aware of the failure and a case was opened. The failure mileage was approximately 50,000.

Filed Oct 28, 2021 · Engine, Fuel system · ID

Several recalls on the same make and model as mine. Why is my truck not covered under recall. These issue should not happen to a vehicle 5 years old with less the. 85k miles and all work has been completed at lithos ford of boise where I purchased it.

Filed Oct 12, 2021 · Suspension · 57,492 miles · MN

The contact owns a 2016 Ford F-150. The contact stated that while the vehicle was at the independent mechanic for an oil change, a strange noise was coming from the rear of the vehicle. The mechanic diagnosed the vehicle with a faulty carrier bearing and the rear differential needed replacement. The vehicle was repaired. The manufacturer was made aware of the failure but informed the contact that they would not reimburse since the repairs were not performed at the dealer. The failure mileage was 57,492.

Filed Mar 5, 2021 · Suspension · 131,000 miles · IA · crash

I had just completed washing my truck in an automatic car wash and when slowly exiting the car wash bay, the truck unexpectedly accelerated. I lost control of the vehicle. The vehicle went up an embankment, went airborne, and I crossed four lanes of traffic before I could get the vehicle stopped.