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Ford F-250 brake failure problems

90 of the 4,361 owner complaints about the Ford F-250 describe brake failure, most of them for the 1999 model year.

owner complaints
90
worst model year
1999
typical mileage
70,000
Is there a fix? There are 4 recalls for this area of the car. See below

By model year

What owners say

Filed Sep 28, 2020 · Brakes · 110,000 miles · OH

Tl* the contact owns a 2008 ford f-250. The contact stated while reversing the vehicle to hitch a trailer onto to the vehicle, the contact heard a loud noise and the brake pedal went to the floorboard. The contact shifted the vehicle into park. The contact inspected the vehicle and found that brake fluid had leaked from the brake master cylinder. Additionally, the pressure switch was fractured and caused the brake switch to become inoperable. The contact stated that the fluid pressure wiring harness was detached and hanging down. The vehicle was towed to the residence. The vehicle was not taken to the dealer. The contact had an unknown dealer order a new brake pressure switch. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 110,000.*dt consumer stated master cylinder pressure malfunctioned.

Filed Jan 3, 2020 · Steering, Suspension · 130,000 miles · CA

When traveling more than 40mph and a wheel hits a groove or bump in the road, the entire truck shakes violently and is hard to control, forcing the driver to quickly decelerate to regain control of the truck. It feels as if the tires are bouncing uncontrollably. This has been happening since we purchased the vehicle new in 2009. Also when driving over railroad tracks or very bumpy roads, the brake pedal, when depressed, goes all the way to the floor. After pumping the brakes, normal braking returns, but the initial brake failure is very frightening as is the uncontrollable shaking when hitting a bump at highway speeds.

Filed Nov 2, 2019 · Brakes · 208,000 miles · ID

The caliber suddenly broke and I had no brakes. All of the brake fluid leaked out.

Filed Jul 11, 2019 · Brakes · 144,287 miles · IN

Brake lines completely rusted through causing brake failure while driving. This is the seconded time.

Filed May 28, 2019 · Brakes · 65,000 miles · NH

Rear brake line (steel) ruptured resulting in complete loss of brakes at all four wheels. The brake line was routed to close to the gas tank resulting in the line rubbing on the gas tank. Overtime, the coating on the line failed and then the exposed bare metal rusted. When the metal became to thin, the pressure in the line ruptured the brake line at the thin/rusted location. All brake fluid leaked out and the brakes no longer worked. The vehicle was in motion when the brakes failed on a city street. If the vehicle had been assembled so that the brake lines could not contact the gas tank, this failure would have been prevented.

Filed Jul 31, 2017 · Brakes · 70,000 miles · FL

While driving at approximately 45 MPH when I heard a loud pop and something fly up and hit the undercarriage of my vehicle. I applied the brakes and the brake pedal went to the floor and I had no brakes whatsoever. This caused me to then roll uncontrollably through a red light barely missing an oncoming vehicle. I was then able to change lanes and roll to a stop in a nearby parking lot. When I came to a slow enough speed I shifted the vehicle to neutral and then park to come to a complete stop. Upon inspecting the vehicle, I noticed the passenger from wheel had fluid pouring out inside the brake and inner wheel areas. I returned to vehicle and only then did any warning lights come on include the check brake and hill control warnings. Never before had any warnings been given. After calling the local ford dealer who told me there was nothing that the factory would do since my vehicle was no longer under warranty. I then had the vehicle towed to a repair shop who informed me that the calipers/piston had failed. The front calipers, rotors, pads must all be replaced as the calipers themselves failed, the pistons ground deep gouges into the rotor damaging it and the pads were destroyed as well.ford is aware of this problem and issued a service bulletin to replace front and rear calipers on all 2013 and 2014 f250/350 vehicles with 6.7l diesel. The federal safety agency# 10054344. Due to this being a known safety issue by the manufacturer I am asking for a recall on all of these vehicles to include mine and reimbursement for these expenses. No vehicle that tow 12k-15k pounds should experience immediate catastrophic brake failure, without warning on this new of a vehicle.

Filed Jan 20, 2017 · Brakes, Steering · 27,000 miles · CA

Takata recall steering lock up and complete brake failure when turning and decelerating. Three occurrences in last 3 months. Last 1-10-2017

Filed Oct 26, 2016 · Brakes · 94,631 miles · VA

Complete loss of braking due to a broken rear brake line. Occurred after pulling/ parking a 12000 lb 5th wheel rv. Break attributed to rust by ford service dept.

Filed Mar 18, 2016 · Brakes · 160,000 miles · CA

Tl* the contact owns a 1999 ford f-250. The contact stated that the emergency brake failed. The vehicle was not diagnosed nor repaired. The manufacturer was notified. The approximate failure mileage was 160,000. Updated 05/24/16*lj updated 12/12/2017

Filed Mar 11, 2016 · Electrical, Engine · 40,000 miles · AK

Tl* the contact owns a 2011 ford f-250. While driving 45 MPH, the vehicle shook and stalled. The steering wheel became difficult to turn and the brakes failed. The vehicle had a full tank of fuel. The vehicle took awhile to restart. The vehicle was taken to a dealer where it was unable to be diagnosed. The manufacturer was not made aware of the failure. The failure mileage was 40,000.

Related recalls

Parking brake: conventional: mechanical: linkage and cableReported March 11, 2002 · 51,846 vehicles affected
What is wrong
On certain pickup trucks equipped with manual transmissions, failure of the front parking brake cable input button could result in failure of the parking brake system to hold the vehicle stationary.
Risk
This could result in unintended vehicle movement and a vehicle crash.
Remedy
Dealers will replace the front parking brake cable and the controller and verify the performance of the parking brake system. Owner notification began april 5, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1‑866‑436‑7332.

Recall number 02V068000 · Recall details

Service brakes, hydraulic: foundation components: master cylinderReported September 25, 1996 · 1,200 vehicles affected
What is wrong
The retainer clip that holds the master cylinder push rod to the brake pedal arm is missing.
Risk
A loss of service braking can occur increasing the risk of a vehicle accident.
Remedy
Dealers will inspect to verify that the retainer clips are installed and if clips are missing will install clips.

Recall number 96V184000 · Recall details

Parking brake: conventionalReported September 7, 1994 · 835,791 vehicles affected
What is wrong
The parking brake control self-adjust pawl does not line up properly with the self-adjust rachet causing the pawl to slip over one or more teeth in the rachet.
Risk
When the above occurs, it can result in parking brake system ineffectiveness. The parking brake will not hold the vehicle, causing the vehicle to roll freely, if the transmission is not left in gear.
Remedy
A wedge will be installed which will serve to lock the parking brake self-adjust mechanism pawl into engagement with the rachet. Also, owners will be advised to release and reapply the parking brake whenever tooth skip occurs and will be reminded to always turn off the engine and leave the vehicle in gear when the vehicle is parked.

Recall number 94V169001 · Recall details

Service brakes, hydraulic: foundation components: drum: shoes/liningsReported March 3, 1992 · 467,000 vehicles affected
What is wrong
A revised brake lining noise insulator resulted in a decrease in the thermal insulation between the brake lining and the front brake caliper piston. This caused greater heat transfer to the caliper pistons with the potential to overheat the brake fluid and diminish brake effectiveness during severe braking conditions.
Risk
Increased stopping distances and inablility to holdvehicles on a steep grade results in increased risk of accident in the event ofa sudden stop or when constant braking is needed to maneuver through areas withsteep grades.
Remedy
Add snap-in insulators that attach to each of the front brake caliper pistons. In addition, vehicles with 7.5 l engines will have insulation added to the engine compartment brake lines.

Recall number 92V026000 · Recall details

Questions about the Ford F-250 brake failure

Which Ford F-250 years have brake failure problems?

The model years with the most reports are 1999 (18 complaints), 1995 (13 complaints) and 1990 (8 complaints).

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