2016 Ford F-350 SD fuel system problems

Filed Sep 29, 2026 · Fuel system · LA

On 09-25-2026 I was changing the fuel filters on my truck when i noticed metal shavings in the bottom of the fuel filter. Immediatey contacted Norman's Auto & Diesel Repair and i had the truck towed to Norman's. The CP4 fuel pump was failing, they converted to the DCR fuel pump. The truck only has 71,234 miles on it and this problem cost me over 4,000.00 dollars. All Ford 6.7 diesel from 2011 to 2026 should be recalled. This is a problem that Ford has been knowing about since 2011. INVOICE #018016

Filed Apr 12, 2026 · Fuel system · TX

The CP4 is failing, this has been a know problem on these F- series trucks for sometime now. This needs to be remedied on these vehicles. This has been known for years.

Filed Jun 11, 2025 · Engine, Fuel system · 82,800 miles · TX

The contact owns a 2016 Ford F-350. The contact stated while driving 60 MPH, there was an abnormal knocking sound coming from the engine compartment. The vehicle was taken to the local dealer where it was diagnosed and determined that the cylinder was not operating as needed, and there was engine damage. The vehicle was not repaired. The vehicle was previously taken to the local dealer, Summerville Ford (9700 Dorchester Rd, Summerville, SC 29485); where it was diagnosed and determined that there were metal shavings in the fuel system in the high-pressure fuel pump. The vehicle was repaired; however, the failure recurred. There was black smoke while driving and the check engine warning light was illuminated. The contact stated that the turbo charger, body mounts, and coolant pump were replaced; however, the failure persisted. The manufacturer was not yet contacted. The failure mileage was approximately 82,800.

Filed May 25, 2025 · Engine, Fuel system · NC

P207F dtc Nox sensor issue

Filed Apr 8, 2025 · Fuel system · 52,860 miles · MD

The contact owns a 2016 Ford F-350. The contact stated that the check engine warning light was illuminated. The contact stated that after adding diesel particulate filter fluid in the vehicle, the message that the vehicle was low on fluid was displayed, and the vehicle would unintendedly decelerate to under 50 MPH. The vehicle was taken to the dealer, who replaced the DPF pump and burner. Approximately 30,000 miles later, the failure recurred, and the vehicle was returned to the dealer. The dealer replaced the DPF pump and burner again. The manufacturer was informed of the failure and opened a case. The manufacturer transferred the contact to the federal safety agency Hotline to report the failure. The failure mileage was 52,860.

Filed Dec 23, 2024 · Fuel system · 88,000 miles · IN

The contact owns a 2016 Ford F-350. The contact stated that while driving at 55 MPH, the vehicle inadvertently lost motive power. The contact was able to pull to the shoulder of the roadway, where the vehicle failed to restart. The oil and check engine warning lights were illuminated. The vehicle was towed to the dealer who diagnosed a failure with the fuel pump. The contact was informed that the entire fuel system needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure but did not assist. The failure mileage was 88,000.

Filed Nov 3, 2024 · Fuel system · WV

I keep on hand a set of fuel filters and other filters for my personal vehicle. The set I just installed (fuel filters), the upper one, made of plastic, exploded while purging the air out of the diesel system. Diesel went all over the motor, the exhaust, the turbo, and all over my garage. While looking into this more, I found more people in the listings showing the same thing to happen to them. I had to go out and spend another $103 to fix this problem, so I could get my vehicle up and running again. Now, imagine if this engine was hot, the exhaust hot, the turbo hot. This would have ignited the fuel and possibly caused a wreck and or loss of life. I use my vehicle to tow a 5.5 ton trailer, so the motor can run warm some days. This could have been extremely dangerous to myself and others around me. I have contacted Amazon about this seller, but when Amazon allows anyone to sell anything on there, there is opportunity for people to sell fake garbage. I have kept the filter that exploded, along with the packaging. Comparing the old with the one that exploded, I can now tell the fakes from the originals. [XXX] # In the uploads, the white writing on the canister is the fake one. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Jun 3, 2024 · Fuel system · 150,000 miles · WY

The contact owns a 2016 Ford F-350. The contact stated that while driving at an undisclosed speed, the engine seized. The check engine warning light illuminated. The contact stated that the vehicle failed to restart. The vehicle was towed to an independent mechanic where it was diagnosed with a failed fuel pump and metal shavings inside the fuel system. The contact was informed that the fuel system and injectors needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and a case was filed. The failure mileage was approximately 150,000.

Filed Apr 15, 2024 · Fuel system, Transmission · TN

There are two incidents one ford diesel high pressure fuel pump disintergrates while driving vehicle and the intercooler hose which is plastic blows up which in both cases causes the vehicle to lose power and stop running. This occured to me while pulling rv on interstate .

Filed Dec 7, 2023 · Engine, Fuel system · 112,000 miles · GA

The contact owns a 2016 Ford F-350. The contact stated while driving approximately 70 MPH, the "Engine Power Reduced" message was displayed and the vehicle downshifted while running very rough before the vehicle stalled. The contact coasted to the side of the road and had the vehicle towed to the dealer. The dealer diagnosed the vehicle and determined that the high-pressure fuel pump had failed and caused metal fragments to enter the fuel system. The contact was informed that the high-pressure fuel system needed to be replaced. The vehicle had not been repaired. The manufacturer was made aware of the failure and referred the contact to the federal safety agency Hotline for assistance. The approximate failure mileage was 112,000.