2011 Ford F-350 fuel system problems

Filed Jun 5, 2025 · Fuel system · 200,000 miles · FL

The contact owns a 2011 Ford F-350. The contact stated while reversing, the vehicle failed to accelerate as intended while depressing the accelerator pedal. The contact stated that the vehicle stalled and failed to restart. There was no warning light illuminated. The contact stated that an independent mechanic arrived at the residence however, the vehicle failed to restart. The vehicle was towed to an independent mechanic. The contact was informed that the high-pressure fuel pump had failed, and the fuel system needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure but denied assistance in covering the cost of the repair. The failure mileage was approximately 200,000.

Filed Feb 18, 2025 · Engine, Fuel system · 40,000 miles · CT

The contact owns a 2011 Ford F-350. The contact stated that while driving approximately 30 MPH, the vehicle lost automotive power and stalled. During the failure, diesel fuel and oil spilled from the engine. The vehicle was towed to the local mechanic who diagnosed that the strap that secured the fuel injectors had failed, causing the fuel injectors to eject from the engine. The contact was advised that the fuel injector straps, fuel injectors, and several fuel hoses needed to be replaced. The vehicle was not yet repaired. The manufacturer and local dealer were notified of the failure, but no assistance was offered. The failure mileage was 40,000.

Filed Jan 20, 2025 · Fuel system · TX

The fuel pump failed and self destructed internal parts of the pump in turn putting metal into the fuel lines resulting in a $15,000 repair bill. The vehicle is available for inspection and has not been repaired. This occurred in November 2024 and has not been driven since due to the costly repair bill. The problem has been confirmed by the dealership and independent service center. The only indication of the issue was when the check engine light illuminated. No other preemptive warning.

Filed Dec 27, 2023 · Fuel system · SC

I spoke with Ford about the service bulletin for the EGR Cooler that expired in April 2023. They said because of the low mileage, to contact you to see if the recall, (21M04), could be added back to this vehicle for repairs.

Filed May 4, 2021 · Fuel system · 288,000 miles · SC · fire

Tl* the contact owned a 2011 ford f-350. The contact stated while driving 62 MPH, their wife was in the vehicle and heard a pop noise. The contact continued to drive when his wife noticed from the rear view window that the vehicle was on fire from underneath the cab of the truck. The contact pulled over to the side the road. The contact and his wife grabbed their belongings and exit out of the vehicle to move a great distance while the vehicle was in flames. The fire department extinguished the fire. No one was injured and no medical treatment was needed at the scene. A police report was filed. The vehicle was towed to an impound yard. The vehicle was deemed as a loss. The manufacturer was made aware of the failure. The failure mileage was 288,000.

Filed Jul 12, 2020 · Driver assistance, Engine · 125,000 miles · TX

Driving on highway at 70 MPH, hit bump in the road and the whole front end starts wobbling so bad and had to slow way down to get it to stop. Was almost rear ended by vehicle behind me and car pulled beside me and was pointing at front of truck, so I thought I had a flat. Pulled off road and no flat, scared me so waited a few minutes and proceeded on. This has happened on a couple occasions, always when hit a by spot in road, once going over smooth railroad tracks. Also will be driving and foot on gas pedal and all of sudden have no power. Truck will loose all power out of nowhere while driving and other times will drive just fine. Have had trouble in the electrical system with it starting, have replaced batteries twice and periodically will not turn over, it's like the batteries are completely dead when they are not.

Filed Feb 9, 2018 · Engine, Fuel system · 115,600 miles · CA

While drivingmy ford f350 crew cab longbed diesel 4x4 at 70 MPH on interstate 10, a 4 lane hwy in each direction, the truck lost all engine power and power assist to the brakes and power steering. Luckily the traffic was light and I was able to maneuver the off the hwy without coming in contact with another vehicle. The truck was towed to a ford dealership and it was determined that the high pressure fuel pump came apart and put metal shaving everywhere throughout the fuel system. Ford recommended replacing all of the high pressure system this included all new fuel injectors. This repair cost $9,000.. A search of the internet revealed that this is a known failure. I had an independent lab test the fuel. There were no contaminants in the fuel except the metal shaving from the pump. ( the ford fuel system recirculates the excess fuel back to the tank) the truck has 115000 miles. I had the ford maintenance agreement with the 5000 mile services option. Ford has provided all of the service including the ones after the maintenance agreement ended. This is a very expensive repair to undertake on a 7 year old vehicle. Engineering changes could have prevented the extent of the damage. A post pump filter or screen would have prevented the rest of the high pressure system from needing replacement. An advisory about the potential pump failure and replacing the pump before failure would have costed less than $2000. Had I been towing near full gcwr, 21,000 lbs and come up on los angeles stop and go traffic, this could have be a terrible accident.

Filed May 9, 2016 · Engine, Fuel system · 61,000 miles · MI

Started the truck and was running odd. Decided to start driving to see if the problem would work it self out and started to smell lots of diesel fuel. Pulled over and fuel was everywhere under the hood and on the ground and also a very strong diesel smell inside the cab. Had it towed to the deal and turns out that a fuel injector clamp failed. We also found out ford has already identified these parts as defective, and have started using a new part with a new part number. This should be a recall. This truck only has 61,000 miles on it. The fuel is atomized in the spray from the injector, this is a serious safety issue that could have resulted in a fire, or worse.

Filed Feb 3, 2016 · Electrical, Fuel system · 35,000 miles · CA

Fuel tank collapsed. Had a 2011 f350 and the fuel tank collapsed on itself the truck is a service body, took to the dealer and they said we damaged the tank and tried to cover it up by putting a new skid plate on it. Not the case the truck has never left the pavement so whatever they recommend we replace it so we did, this is a (steel tank mind you) the next day it did it again so we took to dealer again, they said the vent valve solenoid was plugged so they replaced that and put a new tank in it next day it did it again took back to dealer sat there for almost six months and they said the ECM or PCM was bad, they wouldn't cover anything in parts so far so we paid for that too. Got it back ran great for six months and now has the same issue. Don't wanna dump more money into it as we spent close to 9,000 the time and the dealer wont cover it again. So has anyone else had this issue? The dealer says its never happened anywhere to anyone before.

Filed Jan 28, 2016 · Fuel system · 62,000 miles · NY

Tl* the contact owns a 2011 ford f-350. The contact stated that when the vehicle was started, the fuel injector clamp fractured causing a fuel leak. The vehicle was towed to the dealer to be repaired. The vehicle was repaired. The manufacturer was notified of the failure. The failure mileage was 62,000. Updated 05/06/16*lj