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2005 Ford F-450 SD problems

The most common problem on the 2005 Ford F-450 SD is fuel and propulsion system, typically around 48,000 miles. It has 6.7 times the complaints of a typical F-450 SD model year.

Typical year6.7x the typical complaints
Owner complaints
40
Recalls
4
Service bulletins
121
Worst area
Fuel system

The worst 2005 Ford F-450 SD problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

Problems by type

Tap a problem to see which part fails, at what mileage and in which other years.

  • Fuel system
    24
  • Engine
    9
  • Electrical
    2
  • Steering
    2
  • Suspension
    2
  • Body
    1
  • Lights
    1
  • Transmission
    1
  • Visibility
    1

Specific symptoms reported on the 2005 Ford F-450 SD

Stalling 12Fuel pump 6

Recalls 4

Exterior lighting: brake lightsReported July 13, 2011 · 26,715 vehicles affected
What is wrong
Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.
Risk
Non-functioning lights could increase the risk of a crash.
Remedy
Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1‑866‑436‑7332.

Recall number 11V352000 · Recall details

Electrical system: wiringReported June 10, 2005 · 180,104 vehicles affected
What is wrong
Certain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.
Risk
Should the engine stall, a vehicle crash could occur.
Remedy
Dealers will upgrade the fuel injection control module (ficm) wire harness or replaced, and/or have a new injection control pressure (icp)) sensor connector installed free of charge. The recall began on july 22, 2005. Owners may contact ford at 1‑800‑392‑3673.

Recall number 05V270000 · Recall details

Fuel system, gasoline: delivery: hoses, lines/piping, and fittingsReported June 9, 2005 · 78,675 vehicles affected
What is wrong
On certain pickup trucks and chassis cab vehicles equipped with 5.4l or 6.8l gasoline engines, the fuel jumper line may have an incorrect end form.
Risk
The fuel line may separate at the connection to the main fuel bundle. If the fuel line separates, an operator may notice a gasoline odor and/or fuel on the ground, loss of power, and the engine will eventually stall. Fuel leakage in the presence of an ignition source could result in a fire.
Remedy
Dealers will install an external retention clip at the fuel jumper line to the main fuel bundle connection. The recall began on june 20, 2005. Owners may contact ford at 1‑800‑392‑3673.

Recall number 05V266000 · Recall details

Steering: gear box: shaft pitmanReported April 6, 2005 · 481 vehicles affected
What is wrong
On certain chassis cab trucks, the steering gear may have some gears with a gear piston that was assembled with an incorrect re-circulating ball tube retainer. An incorrect retainer may result in an improperly retained re-circulating ball tube, which may not keep the re-circulating balls in place during steering gear actuation.
Risk
If the re-circulating balls become dislodged a vehicle operator may notice noise and increased steering efforts that may eventually progress to impaired steering or potential loss of steering which could result in a crash.
Remedy
Dealers will inspect the steering gear for a specific date code and replace if necessary free of charge. The recall began on april 4, 2005. Owners may contact at 1‑800‑392‑3673.

Recall number 05V135000 · Recall details

See all 4 recalls for the 2005 Ford F-450 SD

Technical service bulletins for the 2005 Ford F-450 SD 121

Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.

See all 121 bulletins for the 2005 Ford F-450 SD

What 2005 Ford F-450 SD owners say

Most recent owner complaints, unedited.

Filed Jan 14, 2020 · Engine · 125,000 miles · NC

Tl* the contact owns a 2005 ford f-450. The contact stated that while driving approximately 55 MPH, the vehicle stalled and the dashboard illuminated. The vehicle was towed to an unknown dealer in nevada where a diagnostic test was performed. The technician stated that the engine needed to the repaired. A complete diagnosis of the failure was not provided. The vehicle was then taken to another independent mechanic who kept the vehicle for a week and repaired an unknown failure. The vehicle lost power when it was started and then had to restarted. The vehicle was taken to a third independent mechanic who replaced eight injectors. The vehicle operated as intended for a while however, the failure recurred. The vehicle was not repaired another time. The manufacturer was not made aware of the failure. The failure mileage was approximate 125,000. The VIN was not available.

Filed Feb 9, 2016 · Fuel system, Steering · 108,000 miles · FL

Engine will shut off while driving and not restart or just not start.

Filed May 7, 2015 · Engine, Fuel system · 34,772 miles · NY

Tl* the contact owns a 2005 ford f-450 sd. While driving 35 MPH, the engine stalled. The vehicle was taken to an independent mechanic, who diagnosed that the fuel injection and motor needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was 34,772.

Filed Oct 29, 2013 · Engine · 47,895 miles · IL

Vehicle billowing white smoke when started. Not drivable. Towed to recommended local truck repair company. Much testing including cylinder heads themselves. #7 cylinder pushing coolant. Head gasket showing signs of leaking. Replaced. A month in shop. $4,000 repair bill. Ford needs to take responsibility for frequency of this issue at low mileage.

Filed Jan 2, 2013 · Fuel system · 48,000 miles · MD

Tl* the contact owns a 2005 ford f-450 sd. The contact stated that while attempting to merge into traffic the vehicle stalled. The vehicle was taken to an independent mechanic. The technician diagnosed that the inside of the fuel tank was delaminating and as a result, the fuel system needed to be replaced. The manufacturer was not made aware of the failure. The vehicle was not repaired. The failure and current mileage was 48,000.

Filed Dec 27, 2012 · Fuel system · 35,300 miles · NJ

I own two 2005 f450 mason dumps and the fuel tanks in both are flaking apart inside and destroying both of my engines !! The repairs and damage are endless and im sick to hear ford is aware of this and has not made any attempt to notify me. Had I known this was an issue I would have asked them to replace both with an approved plastic tank prior to my lines, injectors, filters and who knows what else getting clogged and destroyed by this flaw. The repair fees and lost wages due to this known problem is a disgrace and I would like to know my options against ford. I currently own 4 ford trucks, will all do the same ??

Filed Dec 27, 2012 · Fuel system · NJ

I own two 2005 f450 mason dumps and the fuel tanks in both are flaking apart inside and destroying both of my engines !! The repairs and damage are endless and im sick to hear ford is aware of this and has not made any attempt to notify me. Had I known this was an issue I would have asked them to replace both with an approved plastic tank prior to my lines, injectors, filters and who knows what else getting clogged and destroyed by this flaw. The repair fees and lost wages due to this known problem is a disgrace and I would like to know my options against ford. I currently own 4 ford trucks, will all do the same ??

Filed Oct 6, 2012 · Fuel system · 34,918 miles · CA

In 2006 34,918 miles ford had to replace the fuel pump on my 2005 f450 truck. They also replaced the injectors several times also replaced the turbo. They have found rust in the system, this is caused from the liner in the tank has fallen apart. The truck runs real bad, bucking and losing power. The mileage on the truck now is 125000. I have changed my fuel filter many times and within mins after changing the bucking starts. I live in the san francisco area and I know they regulate the fuel. The shop wants $4000.00 to change my injectors, then $2100.00 to change the tank. This is said when a fuel tank falls apart in side and they want you to pay the cost. I paid $50000 when I bought this f450. I know I will not buy another ford product if I have to pay this bill. My 3 gmc trucks are running great, and so was our dodge. I hope you can help me with on going problem. [xxx] information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6).

Filed Sep 17, 2012 · Engine · 110,000 miles · GA

Tl* the contact owns a 2005 ford f-450 sd. The contact stated that while driving 35 MPH the vehicle started to over heat and the check gauges warning lamp illuminated. The contact mentioned that after inspecting the vehicle he noticed that oil had sip into the coolant reservoir. The vehicle was taken to an independent mechanic who diagnose that the oil cooler was defective and needed to be replaced. The failure recurred. The manufacturer was made aware of the failure who did not offer any assistance. The vehicle was repaired. The failure mileage was 110,000 and the current mileage was 111,000.

Filed Jul 20, 2012 · Fuel system · 66,000 miles · FL

Tl* the contact owns a 2005 ford f-450 sd. The contact stated that while driving 30 MPH, the vehicle began to hesitate intermittently. The contact removed the fuel tank and noticed that the lining of the fuel tank had started to peel and become mixed with the fuel. The fuel filter was also full of the inside lining of the gas tank. The dealer was notified and admitted there was a problem with the tanks peeling however stated it was the type of fuel the contact was using. The manufacturer was notified of the issue but offered no assistance. The failure and current mileages were 66,000.

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Questions about the 2005 Ford F-450 SD

Is the 2005 Ford F-450 SD reliable?

Owners have filed 40 complaints about the 2005 Ford F-450 SD, 6.7 times a typical F-450 SD model year.

What is the most common problem with the 2005 Ford F-450 SD?

Fuel and propulsion system, with 24 complaints, typically around 48,000 miles. Next is engine (9).

How many recalls does the 2005 Ford F-450 SD have?

4 recalls, covering exterior lighting, electrical system and fuel system, gasoline.

Was there a recall on the 2005 Ford F-450 SD fuel system?

Yes, 1 recall: 05V266000. Check your VIN to see if your car still needs the free repair.

What year does the Ford F-450 SD have the most fuel system problems?

The Ford F-450 SD model years with the most fuel system complaints are 2006 (26 complaints), 2005 (24 complaints) and 2004 (20 complaints).

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