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2005 Ford F-650 SD problems

The most common problem on the 2005 Ford F-650 SD is brakes. It has 2.0 times the complaints of a typical F-650 SD model year.

Typical year2.0x the typical complaints
Owner complaints
6
Recalls
2
Service bulletins
53
Worst area
Brakes

The worst 2005 Ford F-650 SD problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

  • Brakes
    3
  • Fuel system
    1
  • Tires
    1
  • Transmission
    1

Problems by type

Tap a problem to see which part fails, at what mileage and in which other years.

  • Brakes
    3
  • Fuel system
    1
  • Tires
    1
  • Transmission
    1

Recalls 2

Parking brake: driveline: hydraulicReported September 19, 2005 · 6,298 vehicles affected
What is wrong
On certain medium duty chassis cab vehicles equipped with hydraulic brakes, the drive line park brake anchor bolt may be susceptible to fatigue loading. The bolt could fracture over time due to insufficient clamp load as a result of improper anchor bolt plating.
Risk
If the park brake anchor bolt fatigues and ultimately fractures, the park brake may not function and there may be no indication to the driver of the malfunction when the park brake is set. This may cause the vehicle to roll away without warning, which could result in a crash.
Remedy
Dealers will replace the park brake anchor bolt. The recall began on october 6, 2005. Owners may contact ford at 1‑800‑392‑3673.

Recall number 05V415000 · Recall details

WheelsReported May 4, 2005 · 25 vehicles affected
What is wrong
On certain cab chassis vehicles equipped with accuride aluminum wheels, the wheels were not properly pre-stressed. This allows cracks to develop over time.
Risk
This may eventually lead to wheel failure and possibly result in a vehicle crash.
Remedy
Dealers will replace the wheels free of charge. The recall began on may 17, 2005. Owners may contact ford at 1‑800‑392‑3673.

Recall number 05V202000 · Recall details

See all 2 recalls for the 2005 Ford F-650 SD

Technical service bulletins for the 2005 Ford F-650 SD 53

Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.

See all 53 bulletins for the 2005 Ford F-650 SD

What 2005 Ford F-650 SD owners say

Most recent owner complaints, unedited.

Filed Jul 3, 2013 · Transmission · 103,460 miles · IA

Tl* the contact owns a 2005 ford f-650 sd. The contact stated that the clutch master cylinder failed by not disengaging the clutch in time. The contact applied the brakes to stop the vehicle. The contact did not take the vehicle to the dealer or call the manufacturer. The contact replaced the clutch master cylinder as well as the clutch. The repair only remedied the issue temporarily. The failure mileage was 103,460.

Filed Sep 24, 2010 · Fuel system · 60,000 miles · AL

Tl* the contact owns a 2005 ford f-650 super duty. The contact was driving approximately 70 MPH when the vehicle stalled without warning. The vehicle was towed to an authorized dealer where the fuel tank was replaced. The failure recurred approximately five times. After each failure, the vehicle was towed to an independent repair facility where the vehicle was repaired. The failure mileage was 60,000 and the current mileage was 150,000.

Filed Aug 17, 2008 · Brakes · 27,000 miles · MO

I own an 05 f650 and a 07 f650 both have front end problems as well as brake problems spoke with ford they were not willing to warranty a product under warranty.

Filed Oct 23, 2007 · Tires · IN

2005 ford f-650 right rear tire blew out. When the blow out occurred the debris ruptured the air brake line on another vehicle. *kb (ohio traffic crash report)

Filed Jan 16, 2006 · Brakes · PA

I am writing in reference to a recall notice I received on october 11, 2005 regarding a possible driveline parking brake anchor bolt fracture on my f-650 ford truck. I purchased this truck from hubco ford in allentown pa. It has since come to my attention that hubco ford, where I purchased this vehicle, has closed its doors and no longer can service this vehicle. Not only was I never notified of the closure, but also, the closest service center that can handle this size truck, is located in another state. This repair may only require less than half a day to fix, but it is going to take at least that long or better getting the truck there and back. This has created a hardship in trying to get this vehicle repaired. I believe that it is ford''s responsibility to notify customers when a dealership has closed its'' doors and there is no one else within a 100 mile range that not only can''t repair this vehicle, but there are no dealership to handle possible future purchases of a vehicle like this. It is my belief that I am not the only person from this area that is now faced with this problem. I sincerely think that ford corporation needs to consider its customers needs and provide for an alternative method of repairing this vehicle, without creating such hardship on the customer.

Filed Nov 1, 2005 · Brakes · PA

Consumer complaint in regards to recall for parking brake, consumer is unable to have this recall done due to service center being closed. *ts the consumer stated the nearest dealer is located in another state, that is able to handle the size of the truck. The consumer stated ford should notify customers when a dealership closes its doors.

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Questions about the 2005 Ford F-650 SD

Is the 2005 Ford F-650 SD reliable?

Owners have filed 6 complaints about the 2005 Ford F-650 SD, 2.0 times a typical F-650 SD model year.

What is the most common problem with the 2005 Ford F-650 SD?

Brakes, with 3 complaints. Next is fuel system (1).

How many recalls does the 2005 Ford F-650 SD have?

2 recalls, covering parking brake and wheels.

Was there a recall on the 2005 Ford F-650 SD brakes?

Yes, 1 recall: 05V415000. Check your VIN to see if your car still needs the free repair.

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