Right front brake caliper locked on without warning ( or warning lights). Overheated brake components and tire, necessitating replacement of brake rotor, pads, fluid, tire valve stem. Pedal went to floor, luckily on level ground. Loss of braking and control. Replacement parts failed within 200 miles.Independent Repair shop traced problerm to failure of ABS module, as right front AND left rear brakes not releasing fully. Part Number: KV6Z2B373A. No warning lamps present.
Ford Transit Connect abs comes on
37 of the 575 owner complaints about the Ford Transit Connect describe aBS light or ABS activating, most of them for the 2019 model year.
- owner complaints
- 37
- worst model year
- 2019
- typical repair cost reported
- $2,300
- typical mileage
- 68,000
Is there a fix? No recall or service bulletin covers this area of the car yet.
By model year
Often reported together
Trouble codes mentioned
P0772 1
What owners say
Was driving on the highway. Thought there was a smell of something burning. Stopped didn't see anything. When I arrived at my location the smell was much stronger. When I stopped I saw smoke and fire coming from the left front tire. Fire Department was called because the vehicle was parked next to a building. I used three fire extinguishers to put the fire out. The fire department arrived and put water on the area to lower the heat. It turns out the ABS system malfunctioned locking up the right rear and left front brakes. Turns out to be a common issue with the Transit Connects. Ford dealership said the issue is a faulty ABS controller that would cost a minimum of $3000 to replace and program. If we didn't have the fire extinguishers we would have lost the vehicle and most likely the building it was parked next to according to the fire department.
While driving down the road the ABS brakes (front driver and passenger rear) started tightening up then they temporarily released for a few miles. Then started tightening up again it continued to tighted and not release until it was completely locked down. Immediately pulled off road and brakes visibly caught on fire and damaged all components in the wheels. This could have been a dangerous situation for myself or others on the road if it hadnt occured at a lower speed. This scenario has also occurred in 2 identical fleet vehicles purchased on the same date and the incidents occurred 3 months apart. There were no warning lights on at the time of the incidents. The vehicle was immediately taken to the dealership where they confirmed and repaired the issue. Vehicle was also inspected for an insurance claim. Dealership stated that it was the ABS system.
Component Affected: Service Brakes / ABS Module / Hydraulic Braking System Description of Safety Defect: There is an active, intermittent, catastrophic failure in the front braking system/ABS module causing the front brakes to completely lock up mid-transit while operating at high speeds (60+ MPH). First Incident (April 24, 2026): During operation on a busy interstate at over 60 MPH, the front braking system experienced a sudden, catastrophic thermal lock-up. This caused violent vehicle shuddering, extreme friction heat, and heavy, thick, acrid smoke. The vehicle was brought to a dealer shop for repair. Second Incident (April 29, 2026): Four days after delivery, the identical catastrophic brake lock-up recurred mid-transit, creating an immediate fire hazard due to friction heat and smoke. An independent repair facility diagnosed the failure and replaced the ABS module. Third Incident (June 4, 2026): The identical component failure recurred while traveling at over 60 MPH on Interstate 694 with a minor child in the vehicle. The front brakes fully locked up mid-transit, creating an immediate risk of a high-speed collision, severe thermal friction, and heavy burning odors, rendering the vehicle entirely un-roadworthy. Current Status: > The vehicle has sat grounded at a repair shop for 30 cumulative days out of 54 days of ownership due to the persistent re-locking of the front hydraulic braking system. The vehicle is unsafe to operate on public roads. No crash or fire occurred, but the failure poses an imminent thermal and collision hazard.
Automatic braking system module System went out mid drive and Locked up the front right and back left brakes making vehicle immovable in the middle of the highway. Towed to a dealership where they had to remove and replace ABS module no warning lamps were present. No prior symptoms before failure.
The vehicle has only been driven for 24K miles and there was an issue with the ABS Hydraulic Control Unit (HCU) and the recommendation is for it to be completely replaced. Seems ridiculous if the ABS Hydralic Control Unit is meant to last 100k-200k miles.
ABS Hydraulic control unit pump malfunction. vehicles brakes locked up on the highway and could of caused an accident. this is a known and common issue with these vans. this type of thing shouldnt happen my vehicle has only has 67,000 miles on it. I have seen other report this issue with less miles than that. vehicle is now having the unit replaced.
One tire locks up gradually and then completely preventing the vehicle from being driven and causing damage to the other tires. The inability to drive the vehicle on the open road is very dangerous. There are no warning lamps. The vehicle may seem sluggish to accelerate. After towing to a service station, the ABS module failed and this caused damage to the brake master cylinder which had to be replaced.
Two tires lock up gradually and then completely preventing the vehicle from being driven and causing damage to the other tires. The inability to drive the vehicle on the open road is very dangerous. There are no warning lamps. The vehicle may seem sluggish to accelerate. After towing to a service station, the ABS module failed and this caused damage to the brakes which had to be replaced.
My van began with the brake sticking and it was not only the brake (with my van with only 34,000 miles on it) 2019 year, so I took it to Les Schwab to find out that it was a known default of the years of my van 2012 to 2019 that there have been countless replacement of the defect ABS Pump (costing me 2,000.00 to fix), and finding out that this same problem was where the did a recall on the 2016 Ford Transconnect Vans, but didn't honor other years even though it has been a known issue is many. This should have been a recall for my 2019, I barely even drive it.
Related recalls
No recalls on record for this model year.
Questions about the Ford Transit Connect abs
Why does the abs come on in the Ford Transit Connect?
Owners who report it most often also describe fire, smoke or burning smell, engine stalls while driving and brake failure, and the codes they mention most are P0772.
Which Ford Transit Connect years have aBS light or ABS activating problems?
The model years with the most reports are 2019 (11 complaints), 2016 (5 complaints) and 2018 (5 complaints).
How much does it cost to fix ABS light or ABS activating on the Ford Transit Connect?
Owners who mentioned a price put the repair at about $2,300 (median of 5 complaints that include a dollar amount). Costs vary with mileage, warranty and where the work is done.
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