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2004 GMC Sierra 2500 problems

The most common problem on the 2004 GMC Sierra 2500 is brakes, typically around 71,000 miles. It has 2.4 times the complaints of a typical Sierra 2500 model year.

Year to avoid2.4x the typical complaints
Year score
43/100
Owner complaints
143
Recalls
1
Service bulletins
310
Worst area
Brakes

The worst 2004 GMC Sierra 2500 problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

Problems by type

Tap a problem to see which part fails, at what mileage and in which other years.

  • Brakes
    56
  • Electrical
    48
  • Engine
    18
  • Transmission
    9
  • Fuel system
    8
  • Steering
    7
  • Body
    5
  • Tires
    3
  • Visibility
    3
  • Acceleration
    2
  • Airbags
    2
  • Driver assistance
    2
  • Lights
    2
  • Seats
    2
  • Seat belts
    1
  • Suspension
    1
  • Wheels
    1

Specific symptoms reported on the 2004 GMC Sierra 2500

Brake failure 21ABS 6Fuel gauge 6

Recalls 1

Equipment adaptive/mobilityReported November 26, 2004 · 1,660 vehicles affected
What is wrong
On certain vans equipped with sure-lok wheelchair securement systems, the sprocket teeth of the retractor assembly is out of alignment.
Risk
In the event of a vehicle crash, the wheelchair may not be adequately secured possibly resulting in injuries to a wheelchair occupant.
Remedy
Dealers will inspect and replace the wheelchair securement retractors as necessary. Sure-lok will handle the repairs for this campaign. Owners should contact sure-lock at 1‑908‑231‑1804 or mobilityworks at 1‑800‑769‑8267.

Recall number 04V562000 · Recall details

See all 1 recalls for the 2004 GMC Sierra 2500

Technical service bulletins for the 2004 GMC Sierra 2500 310

Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.

See all 310 bulletins for the 2004 GMC Sierra 2500

What 2004 GMC Sierra 2500 owners say

Most recent owner complaints, unedited.

Filed Nov 30, 2021 · Brakes · WV

Brakes lines failed under truck do to rusted out lines

Filed Apr 16, 2021 · Brakes · NV

Emergency brakes don't engage

Filed Jan 4, 2020 · Brakes, Steering · 158,500 miles · WI

During cold mornings (wisconsin) I start my truck and I have no power steering and soft brakes. It is my understanding that the power steering runs the brake boost. Also, it is my understanding that there is a service bulletin that says that the power steering fluid should be replaced with low/cold temp fluid. My concern is what happens if I lose power steering and brakes while I am driving.

Filed Dec 9, 2018 · Engine · 49,000 miles · MA

While driving over 50mph on the highway I get a violent shaking in the engine and the steering wheel shakes bake and forth. The engine sound very loud while its doing this. It only occurs when I am at highway speeds.

Filed Nov 27, 2018 · Engine · 90,000 miles · AR

Tl* the contact owns a 2004 gmc sierra 2500. While driving approximately 45 MPH, the contact noticed a lot of white smoke emerging from the tail pipe. The vehicle was previously repaired under warranty by gwatney buick gmc (5700 landers rd, north little rock, ar 72117) for the same failure as listed in an unknown technical service bulletin regarding the fuel injectors. The vehicle was not diagnosed or repaired for the recent failure. The manufacturer was notified of the failure. The approximate failure mileage was 90,000.

Filed Oct 26, 2018 · Engine · 105,000 miles · PA

Exhaust manifold bolts broken

Filed Mar 29, 2018 · Brakes · 63,000 miles · MA

Pulling out of a parking lot, lost brakes. Steel brake lines by fuel tank, let go causing truck to loose brakes

Filed Sep 23, 2017 · Electrical · 111,000 miles · CA

The instrument panel cluster gauges don't always work. We were on freeway when we noticed speedometer had failed as well as fuel gauge , temp gauge all gauges inoperative. This is third time cluster panel is being replaced; first two under warranty third time we had to pay $204.

Filed Aug 22, 2017 · Brakes · 48,000 miles · MI

I was traveling south on I-75 highway about 70 MPH, in motion, in northern michigan and had to stop fast when an accident occurred in front of me. I slammed/mashed my foot on the brake pedal only to feel it fall to the floor, the metal hydraulic line failed and I now have no brakes at all!! I began to press on the parking brake and down shift the transmission to assist in the slowing of the vehicle. I also steered around the stopped cars into the side and ditch of the road. I luckily had the right reactions but not all people do or cannot act as fast. This is a dangerous issue with this gmc sierra 2004. Please have it recalled. I had to have the repair shop replace all the metal brake lines as they were corroded. I have never had a vehicle fail its brake lines like this. My vehicle only has 48,000 miles on it and is garage kept super clean.

Filed Feb 10, 2017 · Brakes, Electrical · 45,000 miles · NY

My vehicle had brake lines replace two times with less than 65,000 miles because breaks stop working. Fuel line replaced under 55,000 miles because it made check engine light come on speedometer erratic,oil pressure gauge high and low,fuel gauge erratic under 65,000 miles. Loud noise from engine service technician reported the exhaust manifold bolts has broken to call a white smoke from the motor. Everything happened with consider to be low mileage in talking to gm they don't care because enough report has not been made.

Used buying checklistWhat to check on a 2004 GMC Sierra 2500 before you buy

Compare the 2004 GMC Sierra 2500

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Other model years

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Questions about the 2004 GMC Sierra 2500

Is the 2004 GMC Sierra 2500 reliable?

Owners have filed 143 complaints about the 2004 GMC Sierra 2500, 2.4 times a typical Sierra 2500 model year. It is one of the years we flag to avoid.

What is the 2004 GMC Sierra 2500 year score?

The 2004 GMC Sierra 2500 scores 43 out of 100 (below average). The score compares it with the other model years of the GMC Sierra 2500: 75 is a typical year, 50 means twice the usual complaints, and serious complaints and recalls lower it.

What is the most common problem with the 2004 GMC Sierra 2500?

Brakes, with 56 complaints, typically around 71,000 miles. Next is electrical (48).

How many recalls does the 2004 GMC Sierra 2500 have?

1 recall, covering equipment adaptive/mobility.

What year does the GMC Sierra 2500 have bad brakes?

The GMC Sierra 2500 model years with the most brakes complaints are 2002 (78 complaints), 2003 (73 complaints) and 2001 (62 complaints).

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