Kia Optima knocking problems

Filed Nov 5, 2026 · Engine · AZ

My Kia experienced catastrophic engine failure while I was driving on the freeway, creating an extremely frightening and dangerous situation. The sudden loss of engine power put my safety and the safety of surrounding motorists at risk, as I was traveling at freeway speeds when the engine gave out. Leading up to the failure, my vehicle experienced excessive oil consumption despite regular maintenance. I was repeatedly adding oil between scheduled oil changes. Previous repairs, including replacement of spark plugs and a thermostat, did not resolve the underlying issue. Following the engine failure, a Kia dealership reported a cracked engine valve and multiple severely damaged or melted spark plugs, including spark plugs that had recently been replaced. These findings raise serious concerns about progressive internal engine damage and a potentially defective engine. Despite my concerns regarding known Kia engine defects and possible connecting rod bearing issues, the dealership stated it could not perform the bearing clearance test due to the condition of the valves. My case was never submitted to Kia Techline for further investigation. I was initially instructed to provide oil change and maintenance records for consideration of engine replacement assistance, only to later be told that excessive oil consumption was not relevant to my claim. I am extremely concerned that a potentially defective engine experienced progressive damage before suddenly failing on the freeway, placing my life and others at risk. I am requesting that the federal safety agency investigate this failure and determine whether it is related to known Kia engine defects or an unresolved safety issue affecting other vehicles.

Filed Nov 4, 2026 · Engine · WA

I was driving to work when all of the sudden I was pressing my gas, but I wasn't accelerating. I noticed my brakes and steering wheel were hard to push and turn. My car stopped in the middle of the road. I turned off my car and tried to turn the ignition and all I got was a single click. My engine, battery and oil lights were now on. They were not before. After 25 minutes in the middle of the road a sheriff came and pushed me to the side. When I put my car in neutral it was hard to steer and my brakes were hard to push. I was terrified that I was not going to be able to stop. I was scared I was going to be hit and someone would get seriously injured. I then received a call from Cascade Automotive saying that my engine seized from rod bearing failure but my engine was under warranty under the Kia Engine Class Settlement. I called Kia Consumer service and they said my Vin# qualified and was under warranty. I then had it towed to Kia of Puyallup. They confirmed it was a Rod Bearing failure that caused the seizure and told me it did qualify for the warranty. But then told me since I didn't get the HECU fuse update its void. I told them I never got a notice for the recall. They said it didn't matter and said to fix it, it would be $6700. I called Kia Consumer again and asked what can be done and they said nothing. I asked if they had any record of sending me or my dad ([XXX]) the recall notice and they said no and he wasn't in their records as the registered owner. I then asked since they have no record of sending the recall notice to me or my dad and I had no way of knowing about the HECU fuse if the warranty is good now and they said no, I should have looked for recall. There were no warning signs. I have maintained my car and had the oil changed regularly. My safety was put in jeopardy because Kia failed to notify me of a faulty engine and the HECU fuse. I asked for the records saying no notice was given and they said it was against their policy to send that. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORM

Filed Nov 3, 2026 · Engine · OH

My engine is making a knock sound coming from the bottom end of motor I was driving it and no warning or anything it just started knocking

Filed Nov 3, 2026 · Acceleration, Engine · MI

I have a 2019 Kia Optima S with the 2.4L engine and 117,000 miles. The vehicle has diagnostic codes P1326 and POOOB. The check-engine light is continuously flashing, the engine is knocking, and the vehicle has lost acceleration and will not go over approximately 65 mph. I believe this may be related to the KSDS connecting-rod bearing issue under Kia campaign PI1805.

Filed Oct 28, 2026 · Engine · NC

On October 25, 2026, while traveling eastbound on US Highway 74 near Bryson City, North Carolina, my 2020 Kia Optima 2.4L GDI experienced a sudden and substantial loss of engine power while driving through mountainous terrain. The check-engine light began flashing, and the vehicle entered what appeared to be reduced-power or limp mode. The engine remained running, but acceleration and available engine power were significantly reduced. This created a serious safety concern due to the mountainous highway conditions and surrounding traffic. I immediately pulled over at the first safe opportunity and did not continue driving the vehicle. My partner, who was approximately six months pregnant, was traveling with me. We remained stranded along the roadside for approximately three hours awaiting assistance, approximately 202 miles from home. Diagnostic trouble code P1326 was subsequently identified. There were no noticeable knocking, rattling, or ticking noises before or after the incident. The oil-pressure warning light did not illuminate. After the incident, the engine oil level was checked and found to be between the minimum and maximum dipstick markings. Timestamped photographs were taken during the towing process and at dealership drop-off. The vehicle was transported to a Kia dealership, where a bearing clearance test was performed and passed. The dealership also identified an external oil leak. However, the cause of the sudden loss of power and P1326 activation has not been conclusively established. I am reporting this incident because the unexpected and substantial loss of engine power while driving on a mountainous highway created a potentially dangerous situation. I am concerned that the condition could recur and pose a safety risk to other drivers and passengers.

Filed Oct 23, 2026 · Engine · NC

There is a known issue with this vehicle and the fix by KIA is not safe nor fair to the consumer. Kia's knock sensor recall centers on the Knock Sensor Detection System (KSDS) software update for Theta II GDI engines. The update listens for rod bearing wear, triggers a check engine light and limp mode via Code P1326, and extends the engine warranty up to a lifetime or 15 years/150,000 miles. My problem is that we had to car in on May of 2026 after in went into limp mode. They updated the software. The car again went into limp mode on 10/21/2026, they updated the software again. My focus here is the fact that it is a known issue and they say it still does not meet the parameters for an engine replacement. It is a severe issue that is dangerous and inconvenient to the driver. You are afraid to take it on a trip or even take it on a highway. My 20 year old daughter drives this to college. Can you imagine a car going into limp mode on a majory US highway? Limp mode essentially does not allow a vehicle to go above 2K RPM. You cant go up a hill over 35 and on a highway, on a flat road you "might" be able to go 55 MPH. My daughter goes to college 4 hours away. This creates a very unsafe, dangerous and inconvenient environment. KIA is hoping that they can buy time until these vehicles fail for some other reason and they dont have to pay the cost for a new engine.... ALL at the consumers peril. To put this in perspective, if you have a vehicle with a "low tire pressure" warning, does lowering the sensors parameters fix the problem.... No, it just turns off the warning and you are driving a car with low tire pressure.

Filed Oct 22, 2026 · Engine · 125,055 miles · FL

The contact owns a 2013 Kia Optima. While driving at 65 MPH, the vehicle lost motive power but continued to drive under reduced power, with the check engine warning light illuminated. The failure nearly caused a crash. The vehicle was taken to O'Reilly's, where three knock sensor codes were retrieved. The vehicle was then taken to the dealer and was repaired under the federal safety agency Campaign Numbers: 23V652000 (Service Brake, Hydraulic), 22V093000 (Fuel System, Gasoline), and 22V560000 (Structure). The manufacturer was notified of the failure by phone. The failure mileage was approximately 125,055.

Filed Oct 10, 2026 · Engine, Transmission · TX

Severe engine defect (Theta II 2.4L GDI). Sudden total loss of power, metallic knocking, severe oil consumption, and imminent catastrophic failure while driving, creating a high safety risk. Vehicle is currently out of service in [XXX]. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Oct 9, 2026 · Engine · 183,000 miles · CA

The contact owns a 2012 Kia Optima. The contact stated that while driving approximately 75 MPH, there was a rattling and knocking sound coming from the engine before the vehicle stalled. The vehicle was later towed to the residence. The cause of the failure was not yet determined. The local dealer was notified of the failure. The manufacturer was not yet informed of the failure. The contacted stated that prior to the failure, the vehicle experienced excessive oil consumption, and the spark plugs were replaced. The failure mileage was 183,000.

Filed Oct 8, 2026 · Engine · FL

Vehicle shut off while driving at 40mph, engine seized ,will not crank .suspected conecting rod bearing failure under safety recall sc200, I call kia 18003334542 denied recall repair and bearing clearance test stating vehicle is rebuilt title. Federal safety recall cannot be denied due to rebuilt title per the federal safety agency .requesting recall remedy.