The worst 2016 New Flyer Xcelsior problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
Problems by type
Tap a problem to see which part fails, at what mileage and in which other years.
Recalls 1
Structure: emergency: escape/egress/exit
- What is wrong
- New Flyer of America, Inc. (New Flyer) is recalling certain 2012-2025 Xcelsior buses. The buses may have been built without enough emergency exits or the exits may be in an incorrect location. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 217, "Bus Emergency Exits and Window Retention and Release."
- Risk
- An insufficient number, or incorrectly located, of emergency exits can prevent or delay passengers from exiting during an emergency, increasing their risk of injury.
- Remedy
- New Flyer will mail instructions and necessary parts to add additional emergency egress windows, free of charge. Owner notification letters were mailed October 8, 2025. Owners may contact New Flyer's customer service at 1‑800‑241‑2947.
Recall number 25V542000 · Recall details
Technical service bulletins for the 2016 New Flyer Xcelsior 37
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- This bulletin introduces new improved banjo bolts for buses equipped with a Haldex tandem air dryers
- Bulletin to follow when replacing LV batteries on buses equipped with certain Vanner battery equalizers.
- This Technical Service Information Bulletin (TSIB)
- This service manual bulletin is an update to the 6,000 mile Preventative Maintenance inspection and...
- Technical Service Information Bulletin revising the lubrication schedule for the scroll bearing on...
- This Service Manual Bulletin provides additional information regarding the 6,000 mile Preventative...
- Service Manual Bulletin
- This Maintenance Instruction Describes How to Retrofit Upgraded PEM Electric Drive Motor Mount Hardware...
- This Parts Manual Bulletin provides new part number information for the moveable arm kit for the Kongsberg...
- This Service Manual Bulletin provides new OEM (Kongsberg) PM inspection requirements and new installation...
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Questions about the 2016 New Flyer Xcelsior
Is the 2016 New Flyer Xcelsior reliable?
Owners have filed 0 complaints about the 2016 New Flyer Xcelsior.
What is the most common problem with the 2016 New Flyer Xcelsior?
There are not enough complaints to tell.
How many recalls does the 2016 New Flyer Xcelsior have?
1 recall, covering structure.
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