leaking fuel lines under turbo in engine compartment when in cold weather
The worst 2004 Subaru Forester problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
Problems by type
Tap a problem to see which part fails, at what mileage and in which other years.
- Fuel system124
- Engine39
- Suspension25
- Airbags21
- Acceleration12
- Transmission12
- Brakes5
- Body4
- Electrical4
- Wheels3
- Tires2
- Locks1
- Seat belts1
- Seats1
- Steering1
- Visibility1
Specific symptoms reported on the 2004 Subaru Forester
Fuel smell 87Fuel leak 47Ball joint 19Airbag light 13Fire or smoke 7
Recalls 2
Suspension: front: control arm: lower arm
- What is wrong
- Subaru is recalling certain model year 2002-2007 impreza, model year 2003-2008 forester, and model year 2005-2006 saab 9-2x vehicles manufactured from september 5, 2000 through november 26, 2007 originally sold, or currently registered in, massachusetts, maryland, michigan, new hampshire, new york, pennsylvania, vermont, wisconsin, connecticut, delaware, iowa, illinois, indiana, maine, minnesota, missouri, new jersey, ohio, rhode island, west virginia and the district of columbia. The front lower control arms may break at the hanger brackets due to corrosion if the hanger bracket is exposed to salty and humid environments such as roads containing snow melting agent.
- Risk
- A broken control arm can result in the loss of control of the vehicle, increasing the risk of a crash.
- Remedy
- Subaru will handle their vehicles and saab will handle theirs. Dealers will inspect the degree of corrosion of the front lower control arms, and will either rustproof or replace them. This service will be performed free of charge. The safety recall is expected to begin during december 2011. Owners may contact subaru at 1‑800‑782‑2783. Owners may contact saab at 1‑800‑955‑9007.
Recall number 11V464000 · Recall details
Engine and engine cooling
- What is wrong
- On certain passenger and sport utility vehicles, the cover bolts for the engine oil control valve may not be sufficiently tightened, allowing oil to leak from around the cover gasket.
- Risk
- If leaking oil contacts components operating at high temperatures, a fire could result in the engine compartment.
- Remedy
- Dealers will inspect and retighten the oil-flow control valve cover bolts. The recall began on october 8, 2004. Owners should contact subaru at 1‑800‑782‑2783.
Recall number 04V473000 · Recall details
See all 2 recalls for the 2004 Subaru Forester
Defect investigations
Front suspension control arm failure
On September 6, 2011, Fuji Heavy Industries USA, Inc, on behalf of Subaru of America, Inc notified the Office of Defects Investigation (ODI) it would be conducting a safety recall of certain model year (MY) 2002 through 2007 Subaru Impreza, MY 2003 through 2008 Subaru Forester, and MY 2005 through 2006 Saab 9-2X vehicles originally sold or currently registered in one the salt belt states including the District of Columbia (DC). For the purpose of this investigation, salt belt states include Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and DC.ODI's analysis of consumer complaint data identified 11 reports alleging failure of either the right or left lower control arm due to excessive corrosion. All of these complaints were associated with vehicles currently registered or originally sold in a salt belt state. Through a similar analysis of complaint and warranty data submitted to ODI by Subaru, ODI identified 18 consumer complaints and 6 warranty claims associated with failure of the left or right front lower control arm due to excessive corrosion. All of these consumer complaints associated with vehicles either currently registered of originally sold in a salt belt state.Accordingly, this investigation is closed.
PE11011
Technical service bulletins for the 2004 Subaru Forester 154
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- This is an update announcement regarding the TechShare & NorthStar Integration
- This announcement provides information on the connected services platform for Subaru EVs.
- This bulletin provides a step-by-step diagnostic procedure for resolving Remote Engine Start (RES)...
- This Service Information Bulletin has been developed to outline the steps for gathering basic but...
- This announcement provides information on DCM replacememts due to a parasitic draw.
- This announcement provides information on an outage affecting the Subaru Select Monitor 5 application.
- This Service Information Bulletin announces the availability of ThreeBond 1216J (SOA868V9640) designed for...
- This announcement provides information on a new software update for the Midtronics Dss and DCA machines.
- This bulletin contains illustrations of exchange components and their manufacturer as well as a...
- This bulletin provides paint code information for 2027 model year vehicles.
2004 Subaru Forester fuel economy
Official EPA estimates in miles per gallon (MPGe for electric). Ranges cover trims that share the same engine.
| Engine | Drive | City | Highway | Combined |
|---|---|---|---|---|
| 2.5L 4‑cyl | 4WD | 16-19 | 21-25 | 18-21 |
What 2004 Subaru Forester owners say
Most recent owner complaints, unedited.
The contact owns a 2004 Subaru Forester. The contact stated that while driving an undisclosed speed, the brake pedal was depressed and extended to the floor, causing the braking distance to be extended. The vehicle was towed to the local dealer who discovered that the brake hoses had failed due to rusting and corrosion of the brake lines. The contact was also informed that the entire subframe had sustained extensive rust and corrosion damage. The vehicle was not repaired. The failure mileage was 28,000.
My vehicle had a recall on the lower control arms that would rust and and break. That is exactly what happened while I was driving with my family. Control arm broke causing other parts to get destroyed. The fender breaks and other parts. The recall was performed before hand but it obviously wasn’t repaired correctly because it caused me to crash. Dave wright auto Subaru retailer in Iowa is refusing to repair my failed recall attempt. Consumer stated failed repair caused the consumer to crash and damaged more of my vehicle.
Bracket to the sway bar bushing fell off
The contact owns a 2004 Subaru Forester. The contact stated that while having a routine safety check performed on the vehicle, she learned that the lower control was completely rusted. The contact learned that the repair was covered under a special coverage. The contact stated that because the vehicle was not registered in a stated listed for the special coverage, the vehicle was not eligible for the free repair. The manufacturer was made aware of the issue and opened a case. The manufacturer confirmed that the vehicle was not included in the federal safety agency Campaign Number: 11V464000 (SUSPENSION). The vehicle was not repaired. The approximate failure mileage was 145,000.
There is a fuel leak on the low and high pressure fuel rubber hoses, and they cause fuel odor to enter the cb via climate control. It is a very strong odor, that requires me to either drive with the windows down or wait for the car to clear out the fuel odor out of the cabin. Mostly occurs during cold weather days. Once engine warms up, odor fades away. Many people with similar cars say is a common issue with subarus.
Neopreen hose to the right side fuel rail started leaking. This hose is near the top of the engine and the leak caused fuel to run all over engine, which was then drawn into the cabin via the climate control system. This occurred while driving, and raw fuel was dripping from the high pressure hose once stopped.
Tl* the contact owns a 2004 subaru forester. The contact stated that there was a leak in the head gasket. The vehicle was taken to the local dealer herb gordon subaru (3161 automobile blvd, silver spring, md 20904, (866) 520-7894) where it was diagnosed with the head cover gasket with needing to be replaced. The vehicle was not repaired. Upon investigation, the contact associated the failure with the federal safety agency campaign number: 04v473000 (engine and engine cooling) however, the VIN was not included. The manufacturer was informed of the failure. The contact was informed that the repairs were not covered under warranty and the costs for the repair would be out of pocket. The failure mileage was approximately 161,000.
Control arms rotten out with front crash bars... Should be a recall on them as the control arms are about 200 each plus labor... And to find someone who has the front crash bars cause they rot out do to the AC leaking on them and rotten them out....
Car was shifted from drive into neutral for operator to use a parking lot gate machine. The engine surged a little while in neutral but settled back down. When parking gate opened the operator shifted into drive and lightly pressed the gas pedal. The engine immediately surged to full throttle and rapidly accelerated across the driveway for a few seconds before being stopped by collision with a granite post. Operator could not brake hard enough to stop the vehicle in time. Driver injured in crash.
Compare the 2004 Subaru Forester
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Other model years
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Questions about the 2004 Subaru Forester
Is the 2004 Subaru Forester reliable?
Owners have filed 219 complaints about the 2004 Subaru Forester, 1.2 times a typical Forester model year.
What is the 2004 Subaru Forester year score?
The 2004 Subaru Forester scores 68 out of 100 (average). The score compares it with the other model years of the Subaru Forester: 75 is a typical year, 50 means twice the usual complaints, and serious complaints and recalls lower it.
What is the most common problem with the 2004 Subaru Forester?
Fuel and propulsion system, with 124 complaints, typically around 107,000 miles. Next is engine (39).
How many recalls does the 2004 Subaru Forester have?
2 recalls, covering suspension and engine and engine cooling.
What gas mileage does the 2004 Subaru Forester get?
Official estimates for the 2004 Subaru Forester range from 18 to 21 mpg combined. The most efficient version (2.5L 4-cyl, 4WD) gets 16-19 city and 21-25 highway.
VIN decoder
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