Tl* the contact owns a 2005 suzuki aerio. The contact stated that while attempting to make a turn both axles fractured. The vehicle was taken to the dealer who decided to replace the tie rod, front suspension, the drive shaft and the entire front axle system. The manufacturer was made aware of the failure who did not offer any assistance. The vehicle was repaired. Thefirst failure mileage was 81,970 and the second mileage was 94,653. Updated 12/28/12 *cn updated 1/14/2013
The worst 2005 Suzuki Aerio problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
- Suspension7
- Brakes4
- Tires3
- Transmission3
- Airbags2
Problems by type
Tap a problem to see which part fails, at what mileage and in which other years.
- Suspension7
- Brakes4
- Tires3
- Transmission3
- Airbags2
- Engine2
- Acceleration1
- Lights1
Recalls 1
Power train: manual transmission
- What is wrong
- On certain vehicles equipped with 5-speed manual transmissions, due to improper shape of the clip, the retaining clip that keeps the gear shift cable attached to the gear shift lever can contact the gear shift lever housing if excessive lateral force is applied when shifting to first gear.
- Risk
- Repeated shifting in this manner can eventually cause the retaining clip to break. If the retaining clip breaks, the shift cable can become disconnected from the shift lever, resulting in loss of the ability to change transmission gears.
- Remedy
- Dealers will replace the gear shift cable retaining clip with a clip that has a different shape. The recall began on august 13, 2007. Owners may contact american suzuki at 1‑800‑934‑0934.
Recall number 07V307000 · Recall details
Technical service bulletins for the 2005 Suzuki Aerio 8
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- Reminder of the importance to conduct safety inspections for rust damage to suspension and related parts...
- This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile...
- Suzuki: parts list for repairing manual transaxle 5TH gear concerns such as popping out of gear while driving
- No tachometer indication and/or MIL on; DTC P0727 (engine speed input circuit no signal). tt
- Clunking noise from under the vehicle
- Abnormal rear tire wear
- Modification of main bearing oil clearance and the bearing selection procedure
- Service manual correction of alignment specifications
2005 Suzuki Aerio fuel economy
Official EPA estimates in miles per gallon (MPGe for electric). Ranges cover trims that share the same engine.
| Engine | Drive | City | Highway | Combined |
|---|---|---|---|---|
| 2.3L 4‑cyl | FWD | 22 | 28 | 24 |
| 2.3L 4‑cyl | 4WD | 21 | 26 | 23 |
What 2005 Suzuki Aerio owners say
Most recent owner complaints, unedited.
Tl*the contact owns a 2005 suzuki aerio. While driving approximately 65 MPH, the temperature gauge began to fluctuate. Another indicator illuminated which indicated that the vehicle had overheated. The contact added water to the radiator. After adding the water, a white cloud of smoke emitted from the engine compartment. The vehicle was towed to an authorized dealer. The vehicle had not been inspected or repaired. The failure mileage was 79,042 and the current mileage was 79,142.
2005 suzuki aerio sx, unit 1 tire blew out. Unit 1 moved into right lane striking unit 2. Unit 1 drove off the left side striking the median barrier bounced off that into the right side striking the guardrail. *bf (ohio traffic crash report # 10-0503-91)
Tl*the contact owns a 2005 suzuki aerio. While the contact attempted to park the vehicle, the front axle universal joint broke causing extensive damage to the vehicle front end. The vehicle was towed to the garage diagnosed located a defected designed that caused the axle to fail. The manufacturer filed report 2-236606323 and wasn't sure if the repair will be covered under the warranty. The vehicle wasn't repaired. The failure and the current mileages were 70,235. Updated 12/22/10 *bf updated 12/2910
Tl* the contact owns a 2005 suzuki aerio. The contact stated that while driving at approximately 65 MPH, the vehicle accelerated to 80 MPH. The contact then applied the brake and the vehicle decelerated and caught fire. The contact stated that it was an engine compartment fire, but flames came from the rear end of the vehicle. The vehicle was towed by the owners insurance company. The vehicle has not been to the dealer for diagnostic and testing. The contact stated that the weather was not a factor. The approximate failure mileage was unknown. The current mileage was unknown.
Tl*the contact owns a 2005 suzuki aerio. While driving 45 MPH he heard a loud jolting noise. He stopped the vehicle and observed there was a burning smell under the hood. He was able to restart the vehicle and he drove it to a repair shop. The mechanic diagnosed the vehicle and stated that there was an internal hole in the differential. The vehicle has not been repaired. The failure and current mileage was 80000.
Front suspension is shot and vehicle is inoperable 1 month after 3-year warranty expired (recommended not safe for travel by service manager). Only 39,000 miles on vehicle. Service requires new complete strut assemblies for both front-left and front-right struts, and 6 new tires over course of three years.
Tl*the contact owns a 2005 suzuki aerio. During early morning hours, the contact's vehicle caught fire and exploded. The vehicle was thrown ten feet into the air. A police report was filed. The arson investigator stated that the fire originated in the engine compartment. The contact called suzuki, but has not received a response. The current and failure mileages were 36,000.
Module for the airbag system located a foot away from a cup holder which if there is a spilled a module will not work.
2005 suzuki aerio with lighting problems. Customer states that there is something wrong with the lighting in the vehicle.
Compare the 2005 Suzuki Aerio
Other model years
Questions about the 2005 Suzuki Aerio
Is the 2005 Suzuki Aerio reliable?
Owners have filed 22 complaints about the 2005 Suzuki Aerio, close to a typical Aerio model year.
What is the 2005 Suzuki Aerio year score?
The 2005 Suzuki Aerio scores 72 out of 100 (average). The score compares it with the other model years of the Suzuki Aerio: 75 is a typical year, 50 means twice the usual complaints, and serious complaints and recalls lower it.
What is the most common problem with the 2005 Suzuki Aerio?
Suspension, with 7 complaints, typically around 17,598 miles. Next is brakes (4).
How many recalls does the 2005 Suzuki Aerio have?
1 recall, covering power train.
What gas mileage does the 2005 Suzuki Aerio get?
Official estimates for the 2005 Suzuki Aerio range from 23 to 24 mpg combined. The most efficient version (2.3L 4-cyl, FWD) gets 22 city and 28 highway.
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