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May 1, 2015 Service bulletin

HV Battery Expansion Valve Sticking

BMW technical service bulletin B640513 for 2014-2016 BMW 535I, 2013-2015 BMW Active Hybrid 3 and 2012-2013 BMW Active Hybrid 5 and others.

Bulletin number
B640513
Component
Electrical system: 12v/24v/48v battery
Summary
HV Battery Expansion Valve Sticking. The high-voltage battery is cooled by refrigerant as part of the vehicle's AC system. It is regulated using an expansion valve at the base of the battery itself. This expansion valve can become stuck in the open position, either intermittently or permanently. Fault code 21F107 - Cooling valve: valve couldn't be closed will be stored in the SME. CAUSE 1. Excess material from the manufacturing process can become lodged in the valve, causing it to stick open. 2. The diagnostic software in the SME control unit is not robust enough and can lead to a fault being set when a particular threshold is reached, despite the fact that the valve is not actually sticking.

Owners of these vehicles have filed 17 complaints in the electrical category.

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