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Volvo XC90 fire or smoke problems

41 of the 1,546 owner complaints about the Volvo XC90 describe fire, smoke or burning smell, most of them for the 2017 model year.

owner complaints
41
worst model year
2017
typical mileage
36,500
Is there a fix? There are 7 recalls for this area of the car. See below

By model year

  • 2022
    2
  • 2020
    2
  • 2019
    3
  • 2018
    2
  • 2017
    10
  • 2016
    8
  • 2013
    1
  • 2008
    1
  • 2007
    4
  • 2006
    1
  • 2005
    3
  • 2004
    1
  • 2003
    3

What owners say

Filed Oct 23, 2026 · Engine · GA · fire · 1 injury

On 9/18/2026 at about 3:15 PM, the low coolant warning came on while I was driving in front of my child's school. Less than a minute later I pulled into the school pickup line, stopped, and turned the vehicle off. There was no smoke when I turned it off. After the engine was off, smoke began coming from the engine compartment, and within minutes the engine compartment was on fire. The fire occurred in a school pickup line surrounded by parents and children. An independent witness saw that the vehicle was off before any smoke appeared. The fire department and police responded. The engine compartment was destroyed and the vehicle is a total loss. Warning before failure: low coolant message, less than a minute before the vehicle was stopped. This vehicle has the B4204T27 (T6) engine. Volvo recalled 2016 XC90s with this engine (Recall 19V‑308) because a cracked engine-side coolant bleeder hose could leak coolant onto the catalytic converter heat shield and cause a fire while the vehicle was stationary, with a low coolant warning as the sign. This 2017 was not included in that recall, but it gave the same warning and caught fire the same way while stationary. The vehicle was inspected by Volvo Car USA in October 2026. I have not received the inspection report. The failed component is UNKNOWN because the engine compartment was incinerated. I was exposed to smoke during the fire and am seeking medical evaluation.

Filed Sep 20, 2026 · WA · fire

I was driving my 2017 Volvo XC90 T6 Inscription when a ‘coolant low’ warning appeared. I immediately pulled over and the car began to smoke. I was unaware what to do so I called my husband and he told me to pop my hood. With 1.5 minutes of pulling over I open my door to find the lack to pop the hood and someone started yelling at me to get out. I looked up and the smoke had changed from white to brown- I exited the vehicle and called 911- Within approximately 5 minutes, the vehicle became fully engulfed in flames and was a total loss. The vehicle had been regularly maintained and to my knowledge, had no open recalls applicable at the time. After the fire, I became aware of a prior XC90 recall involving a coolant hose leak and fire risk. I understand that recall may not list my exact model year. I’m not claiming a specific cause, but due to the coolant warning preceding the fire, believe the circumstances warrant investigation. I was able to exit safely and no one was injured, but given how rapidly the fire developed, I’m concerned about the potential risk to others.

Filed Apr 30, 2026 · Engine · MI · fire

I was driving when a turtle popped up on my dashboard I pulled over to Google what that meant and popped the hood cause I seen a little smoke within 3 sec the car busted in flames I ran back and grab my daughter out the back seat we were almost locked in due to the car melting the wire and flames started coming inside the car

Filed Apr 27, 2026 · Electrical, Engine · OH · fire

To whom it may concern. Our 2017 XC90 unexpectedly, spantaneously, and catastrophically caught fire under the hood and was a total loss 5 minutes after parking it on April 19, 2026. There were no leaks or other signs of mechanical issues. The vehicle had all regular maintenance completed at the Byers Volvo Service Department in Columbus, OH. It had no open recalls. It was always parked overnight in a garage. The Fire Inspector noted a possible vehicle manufacturing defect as the cause of the fire, however the vehicle was too heavily damaged to be definitive. We do have video of the entire incident as the Volvo was parked on Federal Government Property at the time. We are happy to share any and all information if this helps future vehicles to be safer. It should be noted that there is an active recall for the 2016 XC90 for a coolant hose leak that can cause a fire. Given that the 2017 XC90 is of the same design. Upon checking the internet and Reddit, it appears that our situation is not unique and there are other instances and reports of similar fires.

Filed Apr 20, 2026 · Engine · TX · fire

About a month ago I received an Engine Coolant Low warning from the vehicle so the fluid was topped off. This past Friday, April 17th as I was driving home around midnight, I received an Engine Temperature is High, please pull over notice so I stopped the vehicle and had it towed home. Saturday evening, as the car was sitting in my driveway, the vehicle caught fire. The entire engine bay ignited and basically melted.

Filed Feb 27, 2026 · CA · fire

My car started smoking on the road, I parked it. It smoked, Then it caught on fire.

Filed Feb 19, 2026 · Engine · 61,511 miles · FL · fire · 3 injuries

The contact owned a 2019 Volvo XC90. The contact stated that while driving approximately 50-52 MPH, there smoke coming from the front passenger’s side wheel well of the vehicle. The contact stated that an off-duty Police Officer witnessed the failure and activated the Emergency Lights, allowing the contact to safely pull off the highway The contact immediately pulled over and stopped the vehicle. The grandson seated in the front passenger’s seat immediately exited the vehicle and the contact was able to unbuckle and removed the [XXX] from the second-row middle seat. The contact stated that moments later there were explosions, and there was black smoke and flames engulfing the vehicle. The vehicle was destroyed. There were no injuries sustained; however, all three occupants of the vehicle experienced emotional trauma from the vehicle catching on fire. Medical attention was not needed. A Police Report was filed at the scene and the vehicle was towed away. The contact stated that the car seat in the rear of the vehicle was destroyed. The vehicle was examined by an Insurance Adjuster, and it was determined that the fire had started in the engine compartment. The manufacturer and local dealer were notified of the failure, but no assistance was provided. The failure mileage was 61,511. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Jan 15, 2026 · Locks · WA

At random times the back doors will not open, from the inside or outside…hit all the unlock buttons and will NOT open. If this is not a massive safety issue, I don’t know what is…. If we get in a wreck and our car is on fire and we cannot instantly get ourselves or our children out quickly that’s a problem… if we wreck on the freeway and we see vehicles coming at us and we cannot quickly exit. This is a problem. For a car company to not address this it is gross negligence… we own a Ford focus it’s been taken in about three times for door recalls, but we never even actually had an issue…Volvo being a luxury car company and choosing to ignore this issue at the expense of the consumer has went on too long! This hasn’t happened only once, has happened sporadically multiple times

Filed Dec 15, 2025 · Engine, Fuel system · 150,000 miles · SC · fire · 3 injuries

The contact owned a 2017 Volvo XC90. The contact stated that after driving 35 miles at 70 MPH on I-95 South in South Carolina, the contact started smelling an abnormally gasoline odor inside the vehicle entering through the AC vents. There was no warning light illuminated. The contact and her husband continued driving, believing that the odor was coming from the outside because the air recirculation switch was set to recirculate the air inside the vehicle. The contact stated that after driving an additional 5 miles, the gasoline odor grew stronger, and the contact suggested to her husband to pull over so that they could exit the vehicle. The contact stated that her husband pulled over and they both exited with a child. The contact stated that while running away from the vehicle she could see flames underneath the vehicle coming from the engine before the vehicle exploded and was engulfed in flames. The contact and her husband ran away from the vehicle and there was grayish white smoke coming from the vehicle. The Fire Department arrived at the scene and extinguished the fire. The contact stated that Fire Department and Police Department filed incident reports, but the contact had not yet received the documents. The contact stated that the entire front of the vehicle including the engine compartment had melted down to the wheels. The contact sustained soreness to the neck and left shoulder, as well as a headache from the fuel odor. The contact, her child, and her husband were emotionally distressed from the fire. The vehicle was towed to a tow yard and was deemed a total loss. The Insurance Provider and a claims adjuster was notified of the fire and the contact was informed that further investigation was needed to determine the cause of the fire. The dealer nor the manufacturer was not notified of the failure. The failure mileage was approximately 150,000.

Filed Dec 10, 2025 · Electrical, Engine · TN · fire

Upon driving a symbol with a turtle and engine cation sign flashed upon the dash displaying and reading reduced power train mode as this is being shown on dash the passenger next to me smelt smoke as we next seen smoke coming from the air conditioning system we immediately pulled over to the safest spot out of the ongoing traffic as smoke continued to worsen now under the hood when flames engulfed the engine and spread to rest of car.

Related recalls

Electrical system: propulsion system: traction batteryReported March 24, 2025 · 7,483 vehicles affected
What is wrong
Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.
Risk
A short circuit in a high-voltage battery increases the risk of a fire.
Remedy
Owners are advised not to charge their vehicles until the remedy has been completed. Dealers will inspect and replace the high-voltage battery module as necessary. In addition, dealers will update the software to monitor the battery. All repairs will be performed free of charge. Owner notification letters were mailed May 28, 2025. Owners may contact Volvo Car's customer service at 1‑800‑458‑1552. Volvo Car's number for this recall is R10312.

Recall number 25V179000 · Recall details

Electrical systemReported March 22, 2023 · 393 vehicles affected
What is wrong
Volvo Car USA, LLC (Volvo Car) is recalling certain 2023 S60, V60CC, XC60, XC90, XC40, and C40 vehicles. A diagnostic trouble code (DTC) may be falsely detected for the emergency call system (e-call) and display "e-Call Service Required" in the driver information module (DIM).
Risk
The false warning message could prevent the detection of an actual e-call system failure, which could delay an emergency response during a crash, increasing the risk of injury.
Remedy
Dealers will update the telematics and connectivity antenna module (TCAM) software, free of charge. Owner notification letters are expected to be mailed May 16, 2023. Owners may contact Volvo Car's customer service 1‑800‑458‑1552. Volvo Car's number for this recall is R10225.

Recall number 23V188000 · Recall details

Electrical system: wiring: fuses and circuit breakersReported June 2, 2021 · 85,550 vehicles affected
What is wrong
Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2020 V90, XC60, S60, V60, V60CC, S90, V90CC, S90L, and XC90 vehicles. The low-pressure fuel pump can blow a fuse and fail.
Risk
Failure of the low-pressure fuel pump can cause a stall, increasing the risk of a crash.
Remedy
Dealers will replace the fuse, free of charge. Owner notification letters were mailed July 2, 2021. Owners may contact Volvo Car customer service at 1‑888‑458‑1552. Volvo Car's number for this recall is R10100.

Recall number 21V414000 · Recall details

Electrical system: softwareReported April 21, 2021 · 162 vehicles affected
What is wrong
Volvo Car USA, LLC (Volvo Car) is recalling certain 2016-2020 XC90 Excellence vehicles. Liquid or condensation on the rear seat control display may cause the front passenger seat to move back as far as possible.
Risk
The rear passenger may become trapped by the front seat without the ability to cancel the seat's movement, increasing the risk of injury.
Remedy
Volvo Car will notify owners, and dealers will update the rear seat control display software, free of charge. Owner notification letters were mailed July 14, 2021. Owners may contact Volvo Car customer service at 1‑888‑458‑1552. Volvo Car's number for this recall is R10093.

Recall number 21V273000 · Recall details

Electrical system: softwareReported November 13, 2018 · 17,548 vehicles affected
What is wrong
Volvo Car USA LLC (Volvo) is recalling certain 2017-2019 Volvo XC90, S90, V60, V60 Cross Country, V90, XC40, XC60, and V90 Cross Country vehicles. The software installed in the Vehicle Connectivity Module (VCM) may have an error causing the Telematics and Driver Support Systems to function improperly. As a result, the GPS will not provide location information to emergency personnel in the event of an emergency.
Risk
If the GPS location is not provided to emergency personnel it can inhibit emergency response in the event of a crash or injury.
Remedy
Volvo will notify owners, and dealers will correct the software, free of charge. The recall began December 26, 2018. Owners may contact Volvo customer service at 1‑800‑458‑1552. Volvo's number for this recall is R39917.

Recall number 18V800000 · Recall details

Electrical system: 12v/24v/48v battery: cablesReported May 25, 2007 · 42,211 vehicles affected
What is wrong
On certain passenger vehicles, it has been determined that while doing battery maintenance the jack's crank handle can be misplaced under a bracket which retains the battery.
Risk
Misplacement of the jack's crank handle can pose a safety risk as it can result in a short circuit of the battery which could then lead to a fire.
Remedy
Dealers will inspect and ensure proper placement of the jack crank handle and a warning label with approved text will be affixed to the bracket which retains the battery. This warning label will inform an operator not to place the jack crank handle between the bracket and the battery free of charge. The recall began on july 7, 2007. Owners may contact volvo at 1‑800‑458‑1552.

Recall number 07V221000 · Recall details

Electrical system: starter assembly: solenoidReported November 17, 2005 · 10,259 vehicles affected
What is wrong
On certain passenger and sport utility vehicles, due to an error in the factory assembly instruction, the b+terminal may be in conflict with the starter motor solenoid. If this occurs, the conflict between the b+terminal and the starter motor solenoid may develop into a short circuit of the battery cable to ground.
Risk
Smoke may appear from under the hood and it may be impossible to start the car. If the short circuit happens during driving, electrical power could be lost resulting in the warning lamps being deactivated. An electrical short could result in a fire.
Remedy
Dealers will inspect and increase distance between the b+terminal and the starter motor solenoid by adjusting the terminal. The recall began on january 31, 2006. Owners may contact volvo at 1‑800‑458‑1552.

Recall number 05V529000 · Recall details

Questions about the Volvo XC90 fire or smoke

Which Volvo XC90 years have fire, smoke or burning smell problems?

The model years with the most reports are 2017 (10 complaints), 2016 (8 complaints) and 2007 (4 complaints).

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