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1999 BMW 540I problems

The most common problem on the 1999 BMW 540I is engine and cooling, typically around 60,590 miles. It has 1.8 times the complaints of a typical 540I model year.

Typical year1.8x the typical complaints
Owner complaints
22
Recalls
1
Service bulletins
10
Worst area
Engine
Fuel economy
16-18mpg

The worst 1999 BMW 540I problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

  • Engine
    6
  • Brakes
    4
  • Electrical
    4
  • Steering
    3
  • Transmission
    3

Problems by type

Tap a problem to see which part fails, at what mileage and in which other years.

  • Engine
    6
  • Brakes
    4
  • Electrical
    4
  • Steering
    3
  • Transmission
    3
  • Airbags
    2
  • Driver assistance
    2
  • Locks
    2
  • Tires
    1
  • Visibility
    1

Recalls 1

Electrical system: 12v/24v/48v battery: cablesReported January 4, 1999 · 1,615 vehicles affected
What is wrong
Vehicle description: passenger vehicles. The thickness of the main positive electrical cable (generator to starter) insulation is less than specified, making it susceptible to being abraded or cut by the clip that secures the cable to the generator.
Risk
The cable insulation can be worn away, exposing the wire. The wire could contact the clip or a short circuit could occur.
Remedy
Dealers will apply a thickness of insulating tape to the cable in the area of the clip, and install a revised clip.

Recall number 99V004000 · Recall details

See all 1 recalls for the 1999 BMW 540I

Technical service bulletins for the 1999 BMW 540I 10

Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.

See all 10 bulletins for the 1999 BMW 540I

1999 BMW 540I fuel economy

Official EPA estimates in miles per gallon (MPGe for electric). Ranges cover trims that share the same engine.

EngineDriveCityHighwayCombined
4.4L 8‑cylRWD14-1619-2216-18

What 1999 BMW 540I owners say

Most recent owner complaints, unedited.

Filed Jul 8, 2015 · Electrical · 147,076 miles · NY

Tl* the contact owns a 1999 bmw 540i. The contact stated that the vehicle failed to start. The vehicle was towed to an independent mechanic, where it was diagnosed that the positive battery cable was burned. The vehicle was repaired. The vehicle was not included in the federal safety agency campaign number: 99v004000 (electrical system). The manufacturer was made aware of the failure. The failure mileage was 147,076.

Filed Mar 27, 2015 · Transmission · 16,000 miles · IL

Tl*the contact owns a 1999 bmw 540i. The contact stated that while driving at 35 MPH, the vehicle accelerated without warning and hesitated when shifting the gear. The failure recurred several times. The vehicle was taken to an independent mechanic, who diagnosed that the transmission needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure. The failure mileage was 160,000. Updated 6/8/15*cn updated 10/3/1017

Filed Mar 20, 2015 · Airbags, Visibility · 189,000 miles · TX

My 1999 bmw 540i was just sitting in the driveway and we heard a loud thud. I walked out to the bmw and noticed the passenger airbag had deployed for no reason, shattering the windshield. If this had happened while driving, it could have caused a serious accident.

Filed May 13, 2014 · Electrical, Engine · 70,000 miles · IL

My transmission would not accelerate or move. I had the trans rebuild and 2 years later the same problem. The trans has lost gears 1-3 and reverse, multistate repaired the trans again 2013, ifor the second time, it never worked after repairs. The engine light stays on, bmw says I need new trans and engine. When I looked up recalls for 540i, it states the same trans problem and it should be replaced. When I look up engine there are known engine problems with 540i, not my VIN. I also have electrical issues, which have a recall on 540i, but not my VIN. Also issues with coolant, which is another known issue, but not my VIN. I have tried to get bmw to diagnose, but they only recommend replacing all parts at my expense, even though there is a history of these type of issues with the 540i, 1999 cars. I want bmw to replace all know issue parts at their expense and they have refused due to my VIN, not willing to add VIN to the issue. All issues with my car are known issues for 540i 1999 cars.

Filed Nov 27, 2013 · Brakes, Electrical · 188,000 miles · MA

Power steering pump broke causing accessory belt to be thrown from engine at highway speeds, resulting in loss of steering and power.

Filed Mar 26, 2011 · Steering · 176,009 miles · PA

Vehicle was driven at highway speed (55-60mph) and a loud metallic 'thunk' noise was heard as if something struck or bounced off the underside of the car. The serpentine drive belt was discovered to have come off the drive pulleys, and upon closer inspection the power steering pump was discovered to be loose. The upper mounting ear was broken, and the lower mounting bolt was missing entirely. It appears the break in the upper mounting ear cause the lower bolt to vibrate loose, and in turn the serpentine drive belt was dislodged. The result was sudden loss of power steering that nearly caused an accident when attempting to turn at low speed due to sudden and unexpected increase in steering effort.

Filed Nov 18, 2010 · Locks · 135,000 miles · NC

Tl*the contact owns a 1999 bmw 540i. The contact stated that the rear drivers side door was unable to open from the inside and outside. The vehicle was inspected by a dealer who informed the contact that the door lock actuator had failed. The vehicle was repaired. The failure mileage was 135,000.

Filed Aug 21, 2010 · Steering · OH

Started my car and heard a thumping noise and found out it was my belt being chewed up because the power steering pump brackets broke.

Filed Sep 7, 2009 · Locks · 154,000 miles · SC

My 1999 bmw 540i has had intermittent door unlocking failures for several years. The any of the four doors may suddenly become double locked so that neither the electronic buttons or any manual efforts will unlock/open the doors. Fortunately not all of the door locks have failed at the same time, so occupants have been able to climb over and between seats to egress the car. Mechanics say that the problem is relays in the general module (gm iii) which controls all of the door locks. In the past the problem would self-correct in a few hours or days. Two weeks ago, one back door followed by the other a couple of days later locked and won't unlock. Apparently, the crash sensor which tells the gm to unlock the doors in the event of a crash will not work. This failure traps occupants in the car.

Filed Nov 3, 2008 · Driver assistance · IL

At approximately 75k miles the bosch ABS/traction control unit failed on my 1999 bmw 540i. A diagnosis from the dealer confirmed this to be true. A new unit was installed at the approx cost of $600. What is troubling is that every owner of a bmw 5-series from 1999-2000 seems to have had this part fail on them. Actually, I have yet to meet owner who still has their original part. Bmw of north america was less than helpful and denied a warranty claim (car was out of warranty) and did not feel that this integral control unit should be recalled despite statistics that show otherwise. This appears to be a safety concern since this failure leaves the traction control and ABS suddenly inoperative.

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Questions about the 1999 BMW 540I

Is the 1999 BMW 540I reliable?

Owners have filed 22 complaints about the 1999 BMW 540I, 1.8 times a typical 540I model year.

What is the most common problem with the 1999 BMW 540I?

Engine and cooling, with 6 complaints, typically around 60,590 miles. Next is brakes (4).

How many recalls does the 1999 BMW 540I have?

1 recall, covering electrical system.

What year does the BMW 540I have bad engine?

The BMW 540I model years with the most engine complaints are 1998 (16 complaints), 1997 (13 complaints) and 2000 (10 complaints).

What gas mileage does the 1999 BMW 540I get?

Official estimates for the 1999 BMW 540I range from 16 to 18 mpg combined. The most efficient version (4.4L 8-cyl, RWD) gets 14-16 city and 19-22 highway.

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