Chevrolet Malibu fuel pump problems

Filed Oct 12, 2026 · Fuel system · AZ

I believe my fuel pump was cracked

Filed Sep 3, 2026 · Fuel system · FL

Driving along the highway the CEL light came on followed by reduced engine power warning. Vehicle abruptly slowed down to 35mph (limp mode). Were there to be another vehicle behind me, they would have to do emergency braking. My vehicle would not start after pulling over to the shoulder. A tow truck was dispatched, and after diagnosis from the service center; The fuel pump module was found to be defective.

Filed Aug 29, 2026 · Electrical, Engine · FL

The vehicle is experiencing an apparent fuel-system malfunction. The vehicle has a very strong raw gasoline odor, significant difficulty starting, and appears to be consuming fuel at an abnormally high rate. After filling the fuel tank completely, I drove approximately 20 miles at most and the fuel gauge decreased by approximately one-quarter of a tank. The engine oil also has a strong gasoline odor, indicating that fuel may be entering the engine oil. The exact failed component has not yet been diagnosed. The vehicle is available for inspection upon request. The strong raw gasoline odor and apparent rapid loss of fuel create a concern for a fuel leak and potential fire hazard. The vehicle also has difficulty starting and shuts the engine off when the automatic stop/start system activates while stopped at a traffic light. This creates a safety concern because the vehicle may not restart normally when traffic begins moving. I am concerned that the vehicle may have a fuel-system defect similar to the high-pressure fuel pump/fuel-line issue previously recalled on certain 2016-2018 Chevrolet Malibus. No. The problem has not yet been diagnosed or confirmed by a dealer or independent service center. The symptoms have been personally observed while operating the vehicle. This was my first step as this happened at 10:30pm. No. The vehicle has not yet been inspected by the manufacturer, police, insurance representatives, or another official representative. I am reporting the problem because of the severity of the symptoms and the potential safety risk. There were no warning lamps or messages that I noticed before the problem occurred. The first symptoms were a very strong gasoline odor, unusually rapid fuel loss, and significant difficulty starting the vehicle. The vehicle also shuts off completely when the automatic stop/start system activates while stopped at a traffic light. These symptoms began recently.

Filed Aug 21, 2026 · Transmission · 96,035 miles · GA

The contact owns a 2021 Chevrolet Malibu. The contact stated that while driving 70 MPH, the vehicle failed to accelerate as needed; however, the RPM was extremely elevated. The vehicle then lost motive power and went into LIMP Mode, and the vehicle failed to exceed 15 MPH. The vehicle was taken to a dealer on three separate occasions. After the first failure, the dealer stated that the failure was caused by an inoperable sensor, and the fuel pump was reprogrammed. The contact stated that after the second failure, which was associated with the turbo, the powertrain module was reprogrammed. The third failure was associated with the turbo seals. The failure reoccurred after all three repairs. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 96,035.

Filed Jul 22, 2026 · Electrical · SC

Electrical system problems that create unsafe driving conditions!! Vehicle has electrical glitches. Internal warning lights flicker on and off. Battery drains. Car randomly will not start. Multiple incidents. Car stalled on roadway without warning and would not crank. Luckily I was in a residential neighborhood with little to no traffic when this happened. I have had crank sensors replaced, fuel pump module replaced, fuses replaced and still problems occur. If this is a common issue with the 2012 Chevrolet Malibu, could you please issue a safety recall? Thank you

Filed Jul 17, 2026 · Electrical, Fuel system · 72,000 miles · NY

The contact owns a 2021 Chevrolet Malibu. The contact stated that while starting the vehicle, all the lights on the instrument panel illuminated, and the engine started to choke. The Service Vehicle light remained illuminated after the other lights turned off. The engine started choking again and failed to start. The vehicle was towed to a certified mechanic and was diagnosed with an inoperable fuel pump power control module. The mechanic informed the contact about a recall associated with the failure and referred the contact to the dealer for assistance. The vehicle was not repaired. The contact stated that the failure reoccurred the next two days. The dealer was contacted and confirmed that the VIN was not under recall. The manufacturer was informed of the issue and confirmed that the VIN was not under recall. The manufacturer referred the contact to the federal safety agency Hotline to report the failure. The failure mileage was approximately 72,000.

Filed May 31, 2026 · Acceleration, Fuel system · FL

This all started when i had my car serviced for an oil change and began to hear some clicking sounds when I would start my vehicle. The fuel sealant is defective, the fuel caps were corroded, leaks oil, and causes the turbo on the engine to lag. I found this out as I was driving and tried to make a turn. When pressing the accelerator the vehicle lagged almost causing me to be involved in an accident on more than one occassion. When conducting on-line research I am not the only owner that has experienced this issue. It would appear that Chevrolet is aware that this is happening in its turbo models. I have an extended warranty that was purchased through the dealership. This issue caused them to replace the fuel sealant, the fuel caps, and the fuel pump. However, 2 weeks later my vehicle is still leaking a significant amount of oil. When I took the vehicle to be serviced, I was told that the sealant is broken again and gaskets have to be replaced. Upon researching this online other owners have experienced the same issues. I did share my online research with the service technicians. Their reactions were dismissive.

Filed Mar 17, 2026 · Fuel system · MI

I was driving on the highway and the check engine light came on. The car slowed down due to lack of power. I got off at the nearest exit and the car stalled. I tried to start it but it kept clicking rapidly. The car died at a dangerous intersection so I put my hazard lights on and called 911. The police arrived and asked me to put the car in neutral, but it wouldn't shift. The officer was able to start the car, and I drove it to a mechanic. He ran a diagnostic and the fault code is P023F, Fuel Pump Secondary Circuit/Open. There are no open recalls on the vehicle, but this is a major safety issue. If I hadn't been able to get off the highway it could have caused a major accident. Also, when I put the car in park and turn it off, the dashboard tells me Shift To Park even though the car is already in park.

Filed Mar 9, 2026 · Fuel system · 42,000 miles · AL

The contact owns a 2022 Chevrolet Malibu. The contact stated that while driving approximately 30 - 35 MPH, the vehicle unexpectedly stalled. There was no warning light illuminated. The vehicle was coasted to the side of the road, where they turned off the vehicle. There were no warning lights illuminated. A mobile mechanic was called and inspected the vehicle. The mechanic retrieved DTC: P023F (Fuel Pump - Secondary Circuit Failure). The vehicle was towed by a family member to the residence. The vehicle was not taken to the dealer. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 42,000.

Filed Jan 14, 2026 · Transmission · 123,000 miles · NC

The contact owns a 2021 Chevrolet Malibu. The contact stated that the vehicle was taken to a dealer for a recall repair related to the fuel pump control module. After the repair was completed, the contact experienced a new failure. While attempting to turn off the vehicle, the vehicle became inoperable and could not be turned off. The message “Shift to Park” was displayed while the vehicle was shifted to park. The contact stated that the vehicle unexpectedly turned off after the contact exited the vehicle. The vehicle was taken back to the dealer, where it was diagnosed that the shift lever had failed and needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure. The approximate failure mileage was 123,000.