1996 Chevrolet Suburban engine problems

Filed Dec 1, 2006 · Engine · OH · fire

1996 suburban caught on fire during transport due to a mechanical failure. *ts

Filed Mar 16, 2006 · Engine, Fuel system · 80,000 miles · VA

Engine stops running with no warning. This can occur while idling, accelerating, cruise speed, any time of year, any weather condition. Sometimes it will restart by shifting to n and re-cycling ignition switch without having to stop or leave road. Sometimes, as is the present case, it will not restart. I have owned this vehicle since new. This has been an ongoing problem beginning at 80,000 mi. Manufacturer extended warranty to 120,000 miles, has continued beyond warranty period and is a source of safety concern. This has occurred on interstate highways, in the middle of busy (high speed intersections). Dealer performed numerous attempts to fix problem, but they continued. I have had this vehicle to the dealer more times than I can count. I have had assistance from other professional sources (after the warranty period was over and was convinced that dealer/mfg. Could not or would not fix the problem. I have replaced fuel injection pump 2 times minimum, have replaced pmd/fsd at least 5 times, replaced auxiliary/lift pump two times, have drained and cleaned fuel tank 2 times. Most recent injection pump replacement was in aug/september 05 (7000 miles ago). I have spent at least $5000 trying to fix this problem. Engine stopped last monday and will not restart. Am surprised no complaint has been filed before now.

Filed Jul 15, 2005 · Brakes, Engine · WI

1996 chevrolet suburban developed problems with the brakes, intake manifold, engine cooling, transmission, tires, fuel injectors, fuel consumption and wipers.*mr consumer stated that the dealer did not do anything but take the battery cable off to reset the computer and the brakes were never looked at.

Filed Jun 3, 2004 · Engine · 97,000 miles · CA

I have replaced the intake manifold gasket twice now for my 1996 chevrolet suburban. Both times it has cost me over $650.00. Both mechanics told me that they see these at least twice a week on the 5.7 engines. They knew exactly what was wrong. They actually laughed when I asked them if it was set up as a recall item for this engine.

Filed May 24, 2004 · Electrical, Engine · 50,000 miles · NY

Fan switch located on the dashboard that controlled the air ventilation melted the wiring harness. Dealership replaced the switch and the wiring harness twice. Dealership indicated that this was a high demand part.

Filed May 17, 2004 · Engine · 115,000 miles · CA

I have owned 2 1996-1997 chevrolet suburban and have had the intake manifold leak on both at about 85000 miles. I did a little local research and found that this is a very common problem for the vortec 5.7 engine. When I called the dealership about a coolant leak from the engine area, the service writer said this was most likely the intake manifold because they get that all the time. Toay, I noticed a coolant puddle in my drive way and upon looking into it, my latest 1996 suburban with a vortec 5.7 is leaking at the intake manifold. This is a costly problem to the consumer. It costs approximately $500.00 to have this done. I now must make the decission to have it fixed at the dealer for $500 or to do it myself for about $150.00 and a day of headaches.

Filed Oct 1, 2003 · Engine, Transmission · 35,963 miles · CA

Latent defects and the gmc suburban.*mr the consumer has experienced several problems with vehicle. The front output shaft seals had to be replaced, the intake manifold gasket had to be replaced, and the AC heater knob had to be replaced. When the dealer was notified they fail to fix problems and he consumer had to pay at there own expense. Please respond promptly in helping to resolve matter.

Filed Aug 5, 2003 · Engine · 56,502 miles · NY

Consumer noticed a large puddle of anti-freeze under vehicle, leaking between intake manifold and exhulst.

Filed Dec 11, 2002 · Engine · MA

Consumer states that while driving at any speed and without warning the vehicle will shut off causing consumer to pull over. Dealer notified. Mr

Filed Nov 12, 2002 · Engine, Fuel system · CA

Consumer states the engine gasket and the intake manifold are deteriorate. Dealer has inspected an replaced parts. Please provide further information. Mr