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1996 Chevrolet Suburban problems

The most common problem on the 1996 Chevrolet Suburban is brakes, typically around 174,231 miles. It has 2.7 times the complaints of a typical Suburban model year.

Typical year2.7x the typical complaints
Owner complaints
360
Recalls
3
Service bulletins
36
Worst area
Brakes
Fuel economy
13-14mpg

The worst 1996 Chevrolet Suburban problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

Problems by type

Tap a problem to see which part fails, at what mileage and in which other years.

Specific symptoms reported on the 1996 Chevrolet Suburban

Wipers 38ABS 36Brake failure 30Tire blowout 16Grinding brakes 10Fire or smoke 10Pulling 9Fuel pump 8Transmission failure 8Seat belt 5

Recalls 3

Visibility: windshield wiper/washerReported April 28, 2003 · 1,755,876 vehicles affected
What is wrong
On certain minivans, pickup trucks, and sport utility vehicles with certain model-engine combinations, the windshield wiper motor may fail due to cracked solder joints on the controller circuit board. The windshield wipers could work intermittently or not at all.
Risk
If this were to occur during bad weather, driver visibility would be reduced, which could result in a crash.
Remedy
Dealers will replace the wiper motor circuit board and cover. Owner notification began on june 19, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1‑800‑222‑1020, gmc at 1‑800‑462‑8782, or oldsmobile at 1‑800‑442‑6537.

Recall number 03V159000 · Recall details

Visibility: windshield wiper/washerReported July 1, 1998 · 1,557,585 vehicles affected
What is wrong
Vehicle description: light duty pickup trucks and sport utility vehicles, 2 and 4-wheel drive. Solder joints near the wiring harness connector can crack causing the windshield wipers to work intermittently.
Risk
This condition can result in inoperative wipers, reducing a driver's visibility, and increasing the risk of a vehicle crash.
Remedy
Dealers will replace the wiper motor circuit board and cover.

Recall number 98V150001 · Recall details

Vehicle speed controlReported April 4, 1996 · 379,004 vehicles affected
What is wrong
These vehicles were assembled with the throttle cable contacting the dash mat which could bind the throttle. This does not meet with the maximum return times required by federal motor vehicle safety standard no. 124, "accelerator control systems."
Risk
Consequence of non-compliance: the engine speed may not return to idle increasing the potential for a vehicle accident.
Remedy
Dealers will inspect for adequate throttle cable to dash mat clearance, and if there is insufficient clearance, cut out a portion of the dash mat to provide proper clearance.

Recall number 96V057000 · Recall details

See all 3 recalls for the 1996 Chevrolet Suburban

Defect investigations

Windshield wiper failureOpened May 31, 2002, closed July 23, 2003

As a result of this, and the precedinginvestigation, rq99-003, gm has expanded the population of safety recall 98v‑150 (replacement of the windshield wiper control module) to include an additional 1.77 million vehicles.included are various 1994-1997 my m/l vans, s/t trucks and suvs, & c/k trucks and suvs.see attached technical report for details.

EA02006

HeadlightOpened September 26, 2000, closed December 21, 2001

EA00024

Battery leaks acidOpened May 2, 2000, closed June 28, 2002

There is no summary currently available

EA00013

Oem hitch receiver platform crackingOpened January 31, 2000, still open

The petition alleges that cracks in the hitch receiver platform may lead to separation of the trailer and loss of steering control

DP00001

Steering shaft separationsOpened April 17, 1997, closed March 12, 1998

Coupling bolts, joining the steering shaft, may separate.in some cases, total unforeseen, loss of steering control may result.

EA97007

Steering shaft separationsOpened December 18, 1996, closed April 17, 1997

Bolt in the coupling, joining the upper intermediate and steering column shafts, falls out.total loss of steering occurs when the shafts then separate.

PE96076

Poor brake performanceOpened September 20, 1995, closed September 20, 2001

Poor performance of ABS brakes

EA95026

Technical service bulletins for the 1996 Chevrolet Suburban 36

Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.

See all 36 bulletins for the 1996 Chevrolet Suburban

1996 Chevrolet Suburban fuel economy

Official EPA estimates in miles per gallon (MPGe for electric). Ranges cover trims that share the same engine.

EngineDriveCityHighwayCombined
5.7L 8‑cylRWD121714
5.7L 8‑cyl4WD111613

What 1996 Chevrolet Suburban owners say

Most recent owner complaints, unedited.

Filed Jun 27, 2014 · Steering · 140,000 miles · FL

Tl* the contact owns a 1996 chevrolet suburban. The contact stated that while driving 20 MPH while towing a trailer, the trailer brakes malfunctioned causing the wheels to lock and blowing the trailer front passenger side tire. The vehicle was taken to an independent mechanic. The technician diagnosed that the steering column harness was underside causing one of the wires to burn out. As a result, the wiring had to be replaced. The manufacturer was made aware of the failure. The vehicle was repaired. The failure mileage was 140,000 and the current mileage was 250,000. Updated 08/11/2014

Filed Sep 20, 2013 · Brakes · 185,000 miles · MI

November 2010, I went to stop, the brake pedal went to the floor. I was able to stop using the parking brake, but was very close to rear-ending a carload of people. I had the truck towed to a repair shop. The mechanic told me that the front brake line had rusted out because it was mounted at the factory to the front axle on this 4-wheel drive truck causing it to vibrate and collect debris on it leading to a premature failure due to rust. In december 2012, again when I went to stop from about 55 MPH on the freeway, the brake pedal again went almost completely to the floor, but again I was able to stop before hitting another vehicle by using the parking brake and running up on the shoulder of the freeway. The mechanic told me that this time the rear brake line had rusted out at the "t - intersection" where the brake line runs from the front master cylinder to the rear axle and splits into 2 lines at the t intersection. The mechanic told me that this was a very common problem on these trucks as it was a bad design, because the t lays in a recessed holder attached to the rear axle, allowing dirt, salt and wetness to accumulate in this area and cause premature rust and failure of the brake lines. Third, last week, while driving, I noticed a raw gas smell and stopped the vehicle. Again I had to have it towed as gas was pouring out of the fuel line by the gas filter on the driver's side rear wheel. This was towed to a different mechanic's repair shop who again showed me that the metal fuel line had rusted out due to its being mounted to the frame rail, causing salt, dirt and debris to accumulate there also. He warned me that these trucks frequently catch fire when these high pressure fuel injection lines rust out. He said he had seen 5 of these trucks burned in just the last 2 years at his small shop.please help. These trucks are inherently dangerously designed to fail.

Filed Sep 3, 2013 · Fuel system · 240,000 miles · OR · fire

Tl* the contact owns a 1996 chevrolet suburban. The contact stated that while reversing from a driveway, the fuel pump over heated, melted, and destroyed the connectors. The vehicle was repaired by the contact and the manufacturer was not notified. The approximate failure mileage was 240,000.

Filed Sep 11, 2011 · Brakes · 174,231 miles · PA

While driving through the neighborhood at 35 MPH, the posted speed, we lost brake control of the vehicle when the service brake was applied approaching an intersection with a stop sign. We were unable to stop the vehicle which entered the intersection and passed all of the way through it. The brake pedal was to the floor and not working properly. Fortunately for all there were no other vehicles ( or pedestrians) in this intersection as we would have certainly hit them. It appears the brake line(s) on the k2500 suburban have rusted through in an area that is difficult to see where they go through the frame and blew out at this critical moment. The dealer is unwilling to take any responsibility for the repair as the vehicle is out of factory warranty. When we purchased the vehicle they did not tell us the brakes could only be relied upon for the time the truck is under warranty. This could have been a serious, possibly deadly outcome since we tow a trailer with the truck on the highway. I understand this is actually a common occurrence with these chevrolet and gmc trucks. Why is there no recall given the potential deadly possibilities? Toyota was in the news about their unexpected acceleration issue but we have heard nothing about this unexpected loss of braking issue? Why is that? Is not being able to stop not a problem for the federal safety agency?

Filed Aug 25, 2010 · Transmission · 179,000 miles · KY

Tl* the contact owns a 1996 chevrolet suburban. The contact was driving 55 MPH when the transmission failed. The contact stated that the transmission would slip intermittently prior to the failure. The dealer advised that the transmission had failed and would need replacing. The vehicle was not repaired. The VIN was not available. The failure and current mileage was 179,000.

Filed Feb 12, 2008 · Brakes · 190,000 miles · NH · crash

Tl*the contact owns a 1996 chevrolet suburban. While driving 20 MPH and attempting to stop the vehicle, the contact crashed into another vehicle. Both vehicles were damaged, but there were no injuries. A police report was filed. The mechanic stated that the ABS sensors were corroded and advised the contact to disable the ABS. There were no warning lights present. The contact does not plan to have the vehicle repaired. The approximate failure mileage was 190,000 and current mileage was 191,700. Updated 4/2/08 *cn the consumer stated can provide a list of with other consumers with similar defects. Updated 04/02/08

Filed Dec 1, 2006 · Engine · OH · fire

1996 suburban caught on fire during transport due to a mechanical failure. *ts

Filed Jun 20, 2006 · Airbags · OH · crash

From: david b parker comments: in a crash on 5/27/06 where another driver pulled out in front of me and I hit him at approximately 45 MPH or slightly below the driver's side airbag in my 1996 chevy. Suburban 1500 lt. If this is a known problem, please add this to your database; if not you may want to investigate other such models. I do have photos of the aftermath of the crash but was not able to attach them here.

Filed May 8, 2006 · Fuel system · 12,000 miles · NN

Consumer 1996 suburban conventional cab fuel injection pump failed at 12,000 - 22,000 miles. Vehicle engine also revved by applying brake pedal. *ts

Filed Mar 16, 2006 · Engine, Fuel system · 80,000 miles · VA

Engine stops running with no warning. This can occur while idling, accelerating, cruise speed, any time of year, any weather condition. Sometimes it will restart by shifting to n and re-cycling ignition switch without having to stop or leave road. Sometimes, as is the present case, it will not restart. I have owned this vehicle since new. This has been an ongoing problem beginning at 80,000 mi. Manufacturer extended warranty to 120,000 miles, has continued beyond warranty period and is a source of safety concern. This has occurred on interstate highways, in the middle of busy (high speed intersections). Dealer performed numerous attempts to fix problem, but they continued. I have had this vehicle to the dealer more times than I can count. I have had assistance from other professional sources (after the warranty period was over and was convinced that dealer/mfg. Could not or would not fix the problem. I have replaced fuel injection pump 2 times minimum, have replaced pmd/fsd at least 5 times, replaced auxiliary/lift pump two times, have drained and cleaned fuel tank 2 times. Most recent injection pump replacement was in aug/september 05 (7000 miles ago). I have spent at least $5000 trying to fix this problem. Engine stopped last monday and will not restart. Am surprised no complaint has been filed before now.

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Compare the 1996 Chevrolet Suburban

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Other model years

19901991199219931994199519961997199819992000200120022003200420052006200720082009201020112012201320142015201620172018201920202021202220232024

Questions about the 1996 Chevrolet Suburban

Is the 1996 Chevrolet Suburban reliable?

Owners have filed 360 complaints about the 1996 Chevrolet Suburban, 2.7 times a typical Suburban model year.

What is the most common problem with the 1996 Chevrolet Suburban?

Brakes, with 137 complaints, typically around 174,231 miles. Next is electrical (47).

How many recalls does the 1996 Chevrolet Suburban have?

3 recalls, covering visibility and vehicle speed control.

What year does the Chevrolet Suburban have bad brakes?

The Chevrolet Suburban model years with the most brakes complaints are 1994 (581 complaints), 1993 (382 complaints) and 1999 (246 complaints).

What gas mileage does the 1996 Chevrolet Suburban get?

Official estimates for the 1996 Chevrolet Suburban range from 13 to 14 mpg combined. The most efficient version (5.7L 8-cyl, RWD) gets 12 city and 17 highway.

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